Biax-fiberfilm Corporation

Other

Presto Products, Incorporated

Tuff Spun Products, Inc.

Bix Fiberfilm Corporation

Eckhard C Schwarz

Reinhardt N Sabee

Douglas B Brown

Michael S Angell

An apparatus and process for extruding fiberforming thermoplastic polymers through spinning nozzles arranged in multiple rows are forming a non-woven web of high strength fibers. The molten fibers are accelerated by expanding hot gas flowing parallel to the extrusion nozzles and the fibers to a first velocity and cooled below their melting point, and subsequently accelerated to a higher velocity by an air jet fed with compressed cold air. The resulting fibers have a high degree of molecular orientation and tenacity and are collected on a moving collecting surface as a non-woven web.

Process and apparatus for producing non-woven webs of strong filaments

There is disclosed a novel apparatus and process for melt-blowing fiberforming thermoplastic polymers at high rates to form high-loft, low density fine fiber webs suitable for insulation applications. The high rates are achieved by mounting melt-blowing spinnerettes on the surfaces of a polygonal cylinder and spinning fibers in a radial fashion, then deflecting the fiber streams 90 degrees by a secondary stream of cold air.

Apparatus and process for polygonal melt-blowing die assemblies for

There is disclosed a novel apparatus and process for melt-blowing fiberforming thermoplastic polymers to form fine fibers by extruding through spinning nozzles arranged in four or more rows. The molten fibers are accelerated to near sonic velocity by gas being blown in parallel flow through small circular gas orifices surrounding each nozzle. The air orifices are formed by a family of plates which effect the perfect centering of each nozzle in each of the circular air orifices.

Apparatus and process for uniformly melt-blowing a fiberforming

There is disclosed a novel process to form a water-absorbing sheet by extruding an aqueous solution of superabsorbing polymer as a fibrous stream onto a high velocity, hot fibrous stream of melt-blown fibers of thermoplastic polymer, causing entanglement of the fiber and forming a superabsorbent non-woven mat free of dusting problems.

Process for forming a superabsorbent composite web from fiberforming

There is disclosed a process and apparatus for melt blowing at an initial velocity of from 500 to 1000 feet per second a molten thermoplastic condensation polymer at a temperature less than 50.degree. C. above the melting point thereof to form fibers of high molecular orientation, and collecting the fibers to form a non-woven web. In one aspect of the present invention, the fibers are collected on a rotating mandrel and heat treated during collection or subsequent of collection.

Tube of oriented, heat shrunk, melt blown fibers

There is disclosed a process and apparatus for melt blowing at an initial velocity of from 500 to 1000 feet per second a molten thermoplastic condensation polymer at a temperature less than 50.degree. C. above the melting point thereof to form fibers of high molecular orientation, and collecting the fibers to form a non-woven web. In one aspect of the present invention, the fibers are collected on a rotating mandrel and heat treated during collection or subsequent to collection.

Process for forming non-woven webs from highly oriented melt blown fibers

There is described a process for producing a novel porous fabric having at least 100,000 surface perforations per square inch by the biaxial stretching at ambient temperatures of a sheet of a composite fiber-film substrate formed by hot calendaring, inter alia, a laminate of a woven or non-woven web of fibers having a residual elongation of at least 40% and a synthetic polymeric film material constituting at least 20% by volume of the composite fiber-film substrate. Stretching of the composite fiber-film substrate is effected by passage through interdigitating grooved rollers having grooves spaced at a distance of less than one millimeter times the web basis weight in grams per square meter with concomitant control of the velocity of introduction of the composite fiber-film substrate into the nip of the grooved rollers to substantially the identical surface velocity of the grooved rollers. Biaxial stretching is effected to at least a stretch ratio such that a web of the fibers and film of the synthetic polymer taken individually and biaxially stretched exhibit a difference of at least 5.degree. in the aqueous contact angle and a difference of at least 5000 psi in the initial tensile modulus. The novel porous fabric is comprised of elongated fibers embedded in a film substrate surface with openings of at least 100,000 perforations per square inch and is useful as a leather substitute, synthetic paper and the like.

Novel porous fabric

There is disclosed a novel apparatus and process for melt-blowing from fiberforming thermoplastic molten polymers to form fine fibers by extruding through orifices in nozzles the molten polymer at low melt viscosity at high temperatures where the molten fibers are accelerated to near sonic velocity by gas being blown in parallel flow through small orifices surrounding each nozzle. The extruded molten polymer is passed to the nozzles through a first heating zone at low incremental increases in temperature and thence rapidly through said nozzles at high incremental increases in temperature to reach the low melt viscosity necessary for high fiber acceleration at short residence time to minimize or prevent excessive polymer degradation.

Apparatus and process for melt-blowing a fiberforming thermoplastic

There is disclosed a novel groove roller and roller assembly comprised of two of such grooved rollers wherein the grooved roller is comprised of a plurality of discs having varying diameters and positioned on a shaft thereby forming a grooved roller of self-centering groove components. In a preferred embodiment, discs of one diameter and discs of another diameter are alternately mounted on the shaft. Also disclosed is a roller assembly formed of two of such grooved rollers in interdigitating or intermeshing relationship for laterally stretching incremental portions of an orientable thermoplastic substrate by introducing such substrate into a nip formed by such interdigitating grooved rollers whereby the velocity of introduction thereof is controlled to substantially the rotational velocity of such grooved rollers.

Grooved roller assembly for laterally stretching film

There is disclosed a novel apparatus for the selective stretching of a coated or impregnated substrate of a synthetic thermoplastic polymer or blends thereof to form an impregnated microporous film thereof.

Chemically-impregnated microporous films

There is described in a preferred embodiment of the present invention, a process and apparatus for bi-axially stretching a non-woven web of synthetic fibers in a first and second station wherein the first and second stations are provided with sets of rolls having grooves parallel and perpendicular, respectively, to the axis of each set of rolls. The groove pattern of the rolls is generally a sinosoidal wave with distances between grooves of less than 1.0 millimeters times the web basis weight in grams per square meter.

Apparatus for stretching a non-woven web or an orientable polymeric

There is described a process for bi-axially stretching a tubularly-formed sheet of thermoplastic material in first and second stations wherein the first and second stations are provided with sets of rolls having generally sinosoidally-shaped grooves perpendicular and parallel, respectively, to the axis of each set of rolls to produce bags of improved strip tensile breaking strength.

Product and process for stretching a tubularly formed sheet of

A non-woven web of synthetic fibers is selectively stretched in incremental portions in a first and second station wherein the first and second station are provided with sets of rolls having grooves parallel and perpendicular, respectively, to the axis of each set of rolls to form a bi-axially stretched web. One groove pattern of the rolls is generally a sinosoidal wave with distances between grooves being less than 1.0 millimeters times the web basis weight in grams per square meter.

Process and product thereof for stretching a non-woven web of an

There is disclosed a novel process and apparatus for selectively stretching incremental portions of a film of material comprised of a blend of a thermoplastic orientable polymer and an incompatible second phase selected from the group consisting of an incompatible polymer or inorganic material or a polymer matrix having an inorganic filler. The film is introduced into the nip of interdigitating rollers with the concomitant controlling of the velocity of film introduction to substantially the identical velocity of the surface velocity of the rollers to form an opaque, low density, microporous film or sheet of material.

Process for stretching an impregnated film of material and the

There is described in a preferred embodiment of the present invention, a process and apparatus for bi-axially stretching a tubularly-formed sheet of thermoplastic material in a first station and a plurality of second stations wherein the first and second stations are provided with sets of rolls having generally sinosoidally-shaped grooves perpendicular and parallel, respectively, to the axis of each set of rolls to produce bags of improved strip tensile breaking length.

Growing community of inventors

Neenah, WI, United States of America

Eckhard C Schwarz