Borden Chemical, Inc.

Borden, Inc.

Earl K Phillips

William D Detlefsen

David W Shiau

Fred E Carlson

Richard V Norton

Harden Christopher Wren

Lewis D Creel

James Randall

Arthur J Garwood

An improvement to existing board manufacturing process which utilize lignocellulose particles is described wherein the adhesive to be applied as a binder is at least partly applied before the particles are dried. Using the invention improvement in resin application rates without increase in the water content of the particles fed to a press is achieved. Reduction in edge thickness swelling has been achieved.

Method for making building panels having low edge thickness swelling

A catalyst curing system or hardener for resorcinolic resins, such as resorcinol-formaldehyde or phenol-resorcinol-formaldehyde resins including methylolurea. The methylolurea may be used in combination with oxazolidine in ratios ranging from 5:95 to 95:, by molar basis. The hardener crosslinks the resins which permits reduction or &ldquo;fuming&rdquo; of formaldehyde as well as control of gel times of the resulting adhesive. The hardener of the present invention if of particular utility in adhesives for use in the forest products industry.

Composition and method for curing a resorcinol resin

A two-part adhesive is provided wherein the first part comprises a stable aqueous alkaline monohydroxylic phenolic resole resin solution containing a methylene donor such as oxazolidine or a methylolurea and the second part comprises a stable resorcinolic resin precondensate having a shortage of formaldehyde and optionally containing a catalyst such as an ester functional compound for the resole resin. The resin in each part exhibits viscosity stability of an unmodified resin until mixed with the other part wherein the methylene donor, of the first part catalyzes the resorcinolic resin of the second part and the catalyst, when used, of the second part catalyzes the monohydroxylic phenolic resole resin of the first part. The adhesive finds utility in the production of structural lignocellulosic panels.

Cross-catalyzed phenol-resorcinol adhesive

Subjecting lignocellulosic components coated with an aqueous alkaline phenolic resole resin solution to carbon dioxide inhibits overpenetration of resin and improves bond strength when the coated components are heated to cure the resin by application of steam and pressure in the preparation of structural panels. Also, contact with carbon dioxide of high moisture resin coated lignocellulosic components accelerates the speed of cure and improves bond strength of panels cured under heat and pressure.

Method for bonding lignocellulosic material with phenol-formaldehyde

The invention relates to the use of a resorcinol-glutaraldehyde reaction product as an accelerator for thermosetting phenolic resin and to a method of making the accelerator. Further, the invention relates to a resin blend comprising phenol-formaldehyde and the accelerator and a process for making cellulosic board, oriented strandboard and plywood wherein the binder for the cellulosic board, oriented strandboard and plywood in its uncured form comprises the resin blend of the invention. In another embodiment the accelerator for thermosetting resin comprises resorcinol and glutaraldehyde.

Resorcinol-glutaraldehyde resin as an accelerator for curing

Resorcinol glutaraldehyde resin as an accelerator for curing phenolic

A composition and a process for bonding lignocellulosic material under heat and pressure is disclosed. According to the process, a curing agent is combined with a binder which is an alkaline phenol-formaldehyde resin. In one aspect the combination is by injection into a line carrying the binder to application apparatus, followed by in-line mixing of the curing agent and binder and application of the mixture to the lignocellulosic material. The lignocellulosic material is then compressed and the binder cured. The curing agent may be an ester, a lactone or an organic carbonate. The effect of the curing agent may be moderated with an aliphatic mono or polyhydric alcohol.

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Springfield, OR, United States of America

Earl K Phillips