Raytheon Company

E Russ Althof

Walter S Pope

Wayne K Woodall

Scott A Muse

Henri Y Kim

William R Hawkins

Trent N Henderson

Stephen K Bliss

Robert J Di Tolla

Robert J Hanold

Andrew Nicholas Concilio

Andrea Toso

A cam-lock fastening system is designed to accommodate a tolerance stackup to fasten a pair of rigid structures. A spring allows some longitudinal motion of the pin that would not be accommodated by the rigid structures or metal cam-lock and pin. The spring-loaded pin is also suitably designed to produce a preloaded structural joint that is between specified minimum and maximum loads for any tolerance stackup that is within specification. The fastening of the structures requires no manual adjustment of the pin, and facilitates blind connection of a high-fidelity electrical connector. Further, the described cam-lock fastening system is designed for high performance applications requiring preload forces in the thousands of pounds per square inch.

Longitudinal, tolerance-mitigating cam-lock fastening system

An inexpensive and reliable floating fastener is provided by manufacturing an integrated nutplate into the backside of the interior structural member. A retention clip engages the nutplate to capture the nut while allowing the nut to float. The integrated nutplate roughly aligns the floating nut to the axial through-hole in the structural member and provides the torque resistance required to drive the screw into the nut. The retention clip holds the nut in place and provides the axial resistance required for the lead chamfer of the screw to engage the nut and resist the axial loading on the screw during installation. The nutplate is designed to facilitate cost-effective manufacturing. The per hole cost of the integrated floating-fastener is approximately 30% of the cost of the industry standard riveted floating fastener.

Integrated nutplate and clip for a floating fastener and method of manufacture and assembly

A cost-effective solution is proposed to improve explosive transfer between booster and warhead that is compatible with the existing base of general purpose warheads and flexible to work with new warhead configurations. A booster lens is placed in the fuze well that concentrates the pressure wave to penetrate the fuze well with a peak pressure that exceeds the detonation threshold and detonate the warhead explosive. The booster lens can be configured to control the direction of the concentrated lobe to penetrate the fuze well where the barriers are low.

Warhead booster explosive lens

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Tucson, AZ, United States of America

E Russ Althof