Covidien LP

Tyco Healthcare Group LP

Dylan R Kingsley

John R Twomey

James D Allen, Iv

Jeffrey R Unger

Zachary S Heiliger

Jason Gary Weihe

William Ross Whitney

Curtis M Siebenaller

David M Garrison

Crystal A Adams

Russell W Holbrook

Sean T O'Neill

Duane E Kerr

Edward M Chojin

Jeffrey M Roy

Jason T Sanders

Kurt J Anglese

Daniel A Joseph

Tony Moua

Gregory Peter Hertrich

Ryan C Artale

Glenn A Horner

Peter Michael Mueller

Robert M Sharp

Keir Hart

Russell D Hempstead

Kim V Brandt

Jessica E C Olson

Dennis W Butcher

Haralambos P Apostolopoulos

William H Nau, Jr

James S Cunningham

Steven Paul Buysse

Gary M Couture

Jeffrey R Townsend

Christopher T Tschudy

Judd C Nutting

Jessica E Olson

Pierre Gherardi

Joanna Ackley

Kristel L Ambrosius

Robert H Wham

David Nichols Heard

Kenlyn S Bonn

Michael B Lyons

David J Van Tol

Paul Ray Romero

Mark Joseph Huseman

Luke Waaler

Roland Jeffrey Wyatt

Thomas E Drochner

Kenneth E Netzel

William E Robinson

Keith W Malang

Purvishkumar H Soni

David D Brause

Amanda H Lennartz

Prakash Manley

Meghan Collins Long

Tyler J Bagrosky

Cynthia M Perry

James R Fagan

Randel Alven Frazier

Joshua Snow

Max L Balter

Jeremy P Green

Christopher Rainieri

Jason M Mucilli

Anjali Dhiman

Andrew P Roussell

John W Linebarger

Sean T ONeill

Thomas Meiser

Russell Holbrook

Kent L Howe

Alexandre Linhares Vieira

Luciano Mazzaro

Matthew Savary

Rayne Robertson

Justin Rogers

Dustin O Slater

Gregory P Hertrich

Brian Lillis

James D Allen Iv

A jaw member of a surgical instrument includes a structural frame, an insulative spacer supported on the structural frame, an electrically conductive tissue contacting plate supported on the insulative spacer, and a lead wire. The spacer defines a pocket at an upper portion thereof and includes a channel extending from the pocket, through the spacer, to a bottom portion of the spacer. The channel defines a substantially U-shaped configuration having first and second radiused corners at the bottom portion of the spacer. The lead wire is attached to an underside of the plate at an attachment point within the pocket and extends distally from the attachment point into the channel, through the channel, over the first and second radiused corners, and proximally from the jaw member. The lead wire is adapted to connect to a source of energy to energize the plate for treating tissue.

Jaw member, end effector assembly, and method of manufacturing a jaw member of an electrosurgical instrument

A surgical system includes an elongated assembly and an articulation joint defined in the elongated assembly. The elongated assembly articulates about the articulation joint. The articulation joint defines a central axis and a distal side portion. An offsetting member extends from the distal side portion of the articulation joint. An end effector is supported by the offsetting member. The end effector includes a blade and a jaw member movable relative to the blade between a spaced-apart position and an approximated position for clamping tissue. The offsetting member offsets the end effector with respect to the central axis of the articulation joint. An actuation cable extends through the central axis of the articulation joint. The actuation cable is operably coupled to the jaw member to pivot the jaw member with respect to the blade between the spaced-apart position and the approximated position.

Surgical instruments, systems, and methods incorporating an offset end effector

A surgical instrument includes a housing, an articulating shaft, and an end effector assembly extending from the articulating shaft. Tensioning a first articulation cable and slackening a second articulation cable articulates the end effector assembly in a first direction and the opposite articulates the end effector assembly in a second, opposite direction. An articulation mechanism includes first and second capstans including proximal end portions of the first and second articulation cables at least partially wound thereabout. The first capstan is configured to rotate in a first direction to wind up the proximal end portion of the first articulation cable to tension the first articulation cable and in a second direction to unwind the proximal end portion of the first articulation cable to slacken the first articulation cable. The second capstan acts in an opposite manner to tension and slacken the second articulation cable.

Articulation mechanisms for surgical instruments such as for use in robotic surgical systems

A surgical instrument for use with a robotic surgical system includes a shaft extending distally from a housing and first and second jaw members disposed at a distal end of the shaft. The surgical instrument also includes a knife blade configured to cut tissue and a drive input configured to receive a rotational input from a robotic surgical system to drive rotation of an input shaft and translate the knife blade. The surgical instrument also includes a knife blade lock configured to move between a locked position to prevent rotation of the drive input, and an unlocked position such that the drive input is permitted to rotate in response to receiving the rotational input to drive rotation of the input shaft. The surgical instrument also includes a spring configured to bias the knife blade lock into the locked position.

Drive mechanisms for surgical instruments

A robotic surgical instrument includes a housing having a shaft extending therefrom configured to receive a first end effector including jaw members moveable between a fully open position wherein the jaw members are spaced a maximum distance relative to one another and a closed position wherein a closure pressure between the jaw members is within a predetermined range. A drive rod actuates the first end effector upon translation thereof. The housing includes a spring compression assembly having proximal and distal hubs with the compression spring disposed therebetween. A jaw drive input rotates a drive gear to translate the distal hub relative to the proximal hub to compress the compression spring and actuate the end effector. Once the jaw members are fully open, the jaw drive input rotates a preset number of degrees to compress the compression spring and approximate the jaw members to a closure pressure within the predetermined range.

Motor position control and methods for robotic assisted sealing instrument

An articulating electrosurgical instrument includes a housing having an elongated shaft extending therefrom and a wrist assembly operably supported to a distal end of the elongated shaft and configured to support an end effector assembly at distal end thereof. The wrist assembly includes a proximal link operably coupled to the distal end of the elongated shaft, a distal link operably coupled to the end effector assembly, and a central link operably coupled between the proximal link and the distal link. A transition lumen is configured to be received within the distal link, central link and proximal link. The transition lumen includes a helical passageway defined therein configured to guide a blade rod therethrough for operable engagement with a blade disposed within the end effector assembly.

Articulation assembly for robotic device

An end effector assembly of a robotic surgical instrument includes a distal segment and first and second jaw members supported by the distal segment. The distal segment defines an elongate slot therein. The first jaw member has a proximal flange portion received in the elongate slot of the distal segment, and the second jaw member has a proximal flange portion received in the distal segment. The proximal flange portions of each of the first and second jaw member are pinned to the distal segment.

End effector assembly for use in a robotic surgical instrument

A forceps includes an end effector assembly having a stop and a plurality of overmold teeth within at least one jaw member. One (or both) of the jaw members is moveable relative to the other between a spaced-apart position and an approximated position for grasping tissue therebetween. One (or both) of the jaw members includes a stop molded within an insulative housing, and an insulator plate with the overmold teeth formed from plastic. The overmold teeth extend through openings within a sealing plate and protrude past the tissue sealing surface of the sealing plate. The stop primarily controls the gap distance between opposing jaw members by bearing most of an applied load and the overmold teeth assist in controlling the gap distance by bearing the remaining applied load.

Gap control via overmold teeth and hard stops

A robotic surgical instrument includes a housing, a shaft assembly extending distally from the housing, and an end effector assembly. The shaft assembly has a proximal segment coupled to the housing, a clevis supporting the end effector assembly, and at least one articulating link pivotably coupled to and interconnecting the proximal segment and the clevis such that the end effector assembly is configured to articulate relative to the proximal segment via the at least one articulating link in at least two directions.

Robotic surgical instrument

A robotic surgical instrument includes a housing, a support plate disposed within the housing, and a shaft having a proximal end portion coupled to the support plate within the housing, a proximal segment, a distal segment, and an articulating portion interconnecting the proximal and distal segments. An end effector assembly is coupled to the distal segment of the shaft. A plurality of actuation components extends through the support plate and at least a portion of the shaft to operably couple to at least one of the end effector assembly, the articulating portion, or the distal segment to enable selective actuation of the end effector assembly. A seal configuration establishes seals against an interior annular surface of the shaft, about each actuation component of the plurality of actuation components, and within the proximal end portion of the shaft to inhibit fluid communication from the shaft into the housing.

Seal configurations for surgical instruments such as for use in robotic surgical systems

An end effector assembly includes a clevis having first and second spaced-apart arms, a ceiling, a floor, pivot and cam pins extending between the arms, and first and second jaw members. Each jaw member includes a proximal portion and a distal body extending distally from the clevis. The proximal portion of the first jaw member includes a first flag disposed between the first and second arms of the clevis, operably coupled to both the pivot pin and the cam pin, extending vertically at least partially through openings defined within the ceiling and floor. The proximal portion of the second jaw member includes second and third flags disposed between the first and second arms of the clevis in spaced-apart relative to one another and between the ceiling and the floor. The second and third flags are fixedly engaged to the clevis.

End effector assemblies for surgical instruments such as for use in robotic surgical systems

A surgical instrument includes an elongated shaft including an articulating segment. A jaw assembly extends from a distal segment of the elongated shaft. A first jaw member can be actuated between a closed configuration and an open configuration. An articulation cable assembly includes a first articulation cable including a first extending portion, a second extending portion spaced apart from the first extending portion, and a loop portion connecting distal ends of the first and second extending portions of the first articulation cable. A first ferrule is positioned about the loop portion of the first articulation cable. A second articulation cable includes a first extending portion, a second extending portion spaced apart from the first extending portion, and a loop portion connecting distal ends of the first and second extending portions of the second articulation cable. A second ferrule is positioned about the loop portion of the second articulation cable.

Surgical instruments having an articulating section such as for use in robotic surgical systems

A robotic surgical instrument includes a housing and a shaft extending distally from the housing and including proximal and distal segments and an articulating portion interconnecting the segments. An end effector assembly is coupled to the distal segment and a plurality of actuation components extends through at least a portion of the shaft to enable selective actuation of the end effector assembly. A seal configuration is operably associated with a proximal body portion of a proximal link of the articulating portion of the shaft to establish seals against an interior annular surface of the shaft, about each actuation component of the plurality of actuation components, and within a distal end portion of the proximal segment of the shaft to inhibit fluid communication proximally into the proximal segment of the shaft.

A surgical end effector assembly includes first and second jaw members configured to grasp tissue. Each of the first and second jaw members includes a proximal flange portion and a distal body portion. The proximal flange portions are pivotably coupled to one another to move the distal body portions between a spaced-apart position and an approximated position.

End effector assemblies for surgical instruments

A tissue removal system includes an electrosurgical generator including an active electrode port and a return electrode port, an active electrode device configured to connect to the active electrode port, and a return tissue guard configured to connect to the return electrode port. Another tissue removal system includes an electrosurgical generator including an active electrode port and a return electrode port, an active electrode device configured to connect to the active electrode port, and a return specimen bag configured to connect to the return electrode port.

Energy-based tissue specimen removal

Growing community of inventors

Broomfield, CO, United States of America

Dylan R Kingsley