Magna International Inc.

Dwight K Buckle

Alan C Cave

Robert Dernovsek

Darrel S Vassallo

Lawrence G Landrith

Jimmy M Escedi

Fabian Farkas

Ben Zywicki

Antoine Zafera

William S Kemeny

Danny Grunsted Solberg Jensen

The invention provides an article, a method and an apparatus of forming expanded plastic materials in a steam chest mold having out of die draw features. This is achieved by means of a cavity pull system. The cavity pull system allows for the provision of molded features outside the die draw and is designed to operate on a cam type system using two stainless steel rods running at a right angle to one another. A gear mechanism allows molded features, e.g. holes, to be formed at any angle on any part design where enough part geometry exists to accommodate the forming features and in the tool for mechanism components. The invention is advantageously employed in the formation of holes outside the die draw in vertically stacked injection tools for energy absorbers used in vehicle bumper fascias. The provision of out of die draw molded features is useful for fascia component locating or attachment.

Article, method and apparatus of forming expanded plastic materials in a steam chest mold

The invention provides an automotive vehicle plastic panel including a show surface and a hidden surface opposite the show surface. A molded fastener is foldably joined to the plastic panel by a living hinge. The molded fastener, the plastic panel and the living hinge are integrally formed. The molded fastener has a base and a clip member supported on the base. The molded fastener can be fastened to the plastic panel by folding the molded fastener about the living hinge so that the molded fastener engages the hidden surface of the plastic panel in an install position. The clip member is used to fasten the automotive vehicle molding, such as a rocker panel, to a vehicle.

Vehicle body panel with integral clip

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Guelph, Canada

Dwight K Buckle