Ashland Oil, Inc.

Dwight F Barger

Paul W Walters

Roger M Benslay

A vented cup ballistic separation device and method of use for achieving rapid separation of a suspension of fluidized solid particulate and gasiform material. The vented cup ballistic separation apparatus is useful in a wide variety of vapor-solid contacting devices where rapid separation of solids from vapor is desired e.g. in fluidized catalytic cracking systems. The vented cup ballistic separation apparatus particularly comprises annular chamber about the outer periphery of an open ended riser conduit. The annular chamber is open in the upper end and one or more open end conduits extend outwardly from the annular chamber to provide means for discharging vapors and also for attachment of cyclone separation means if desired. The riser with vented cup or annular chamber preferably terminates within a larger diameter chamber.

Carbometallic oil conversion with ballistic separation

A combination operation for upgrading reduced crudes is described which particularly restricts the contact time between hydrocarbons, solid sorbent material and cracking catalyst particles whereby quenching of visbroken product vapors is eliminated, coke formation is substantially restricted and catalytic cracking of hot product vapors of visbreaking contributes to the catalytic cracking thereof in a time-temperature restricted atmosphere providing substantial yields of gasoline and gasoline precursors.

Combination process for upgrading residual oils

A particular aspect of the invention concepts disclosed and described is directed to the use of a vented cup ballistic separation device and method of use for achieving rapid separation of a suspension of fluidized solid particulate and gasiform material. The vented cup ballistic separation apparatus is particularly discussed in conjunction with separating a suspension of catalyst particles from vaporous hydrocarbon reaction products of catalytic cracking discharged from a riser cracking operation. The vented cup ballistic separation apparatus particularly comprises an annular chamber about the upper periphery of an open ended riser conduit. The annular chamber is open in the upper end and one or more open end conduits extend outwardly from the annular chamber comprising means for attachment to cyclone separation means. The riser with vented cup or annular chamber terminates within a larger diameter chamber.

A process for cracking a carbo-metallic oil feed having an initial boiling point of about 450.degree. F. or below comprising a naturally-occurring crude or a portion of such crude, including a portion boiling above 1000.degree. F. The 650.degree. F. portion is characterized by a carbon residue on pyrolysis of at least about 1 and containing at least about 4 ppm of Nickel Equivalents. The process comprises bringing the feed under cracking conditions in a progressive flow-type reactor into contact with a cracking catalyst bearing more than about 1500 parts per million of Nickel Equivalents of heavy metal(s). At least about 70% by weight of catalyst is abruptly separated from at least about 80% of the cracked products at the end of the reactor chamber.

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Russell, KY, United States of America

Dwight F Barger