Sanderson Plumbing Products, Inc.

Dwight E Smith

Plastic substrates, such as but not limited to phenolic cellulosic composites such as those used in conventional toilet seats, are heated at a temperature and for a time sufficient to degas the substrate, and are then coated with a powder, and heated to cure the powder coating. In a preferred embodiment, a water-based electrically conductive coating is first applied to a phenolic cellulosic composite, and cured while the substrate is heated to degas the substrate sufficiently, such that a subsequently applied powder coating will not suffer from popping during curing. In a preferred embodiment, the part is coated at a temperature below the cure temperature of the coating composition.

Process for producing powder coated plastic product

Plastic substrates, such as but not limited to phenolic cellulosic composites such as those used in conventional toilet seats, are heated at a temperature and for a time sufficient to degas the substrate, and are then coated with a powder, and heated to cure the powder coating. In a preferred embodiment, a water-based electrically conductive coating is first applied to a phenolic cellulosic composite, and cured while the substrate is heated to degas the substrate sufficiently, such that a subsequently applied powder coating will not suffer from popping during curing. In a preferred embodiment, it is not necessary for the part to be at a temperature at or above the cure temperature of the coating during application of the powder coating in order to avoid popping, provided the substrate has been sufficiently degassed.

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Columbus, MS, United States of America

Dwight E Smith