Metglas, Inc.

Other

Honeywell International Inc.

Alliedsignal Inc.

Dung Anh Ngo

Kimberly M Borgmeier

Richard L Bye, Jr

Nicholas J DeCristofaro

Gordon Edward Fish

Peter Joseph Stamatis

David M Nathasingh

Michael L Briggs

Nicholas De Cristofaro

Donald Christian Pruess

A transformer core comprises a plurality of segments of amorphous metal strips. Each of the segments comprises at least one packet of the strips. The packet comprises a plurality of groups of cut amorphous metal strips arranged in a step-lap joint pattern. Packets thus formed can have C-shape, I-shape or straight segment-shape configurations. Assembly of the transformer is accomplished by placing at least two of the segments together. Core manufacturing is simplified and core and coil assembly time is decreased. Stresses otherwise encountered during manufacture of the core are minimized and core loss of the completed transformer is reduced. Construction and assembly of large core transformers is carried out with lower stress and higher operating efficiencies than those produced from wound core constructions.

Segmented transformer core

An amorphous metal stator for a high efficiency radial-flux electric motor has a plurality of segments, each of which includes a plurality of layers of amorphous metal strips. The plural segments are arranged to form a generally cylindrical stator having a plurality of teeth sections or poles protruding radially inward from the inner surface of the stator. In a first embodiment, the stator back-iron and teeth are constructed such that radial flux passing through the stator crosses just one air gap when traversing each segment of the stator. In a second embodiment, the stator back-iron and teeth are constructed such that radial flux passing through the stator traverses each segment without crossing an air gap.

Amorphous metal stator for a radial-flux electric motor

The invention provides an apparatus and manufacturing methods useful in the manufacture of large transformer cores, particularly, in the manufacture of large transformer cores made of a ferromagnetic material, especially of annealed amorphous metal alloys. The invention further provides transformer cores produced utilizing the inventive apparatus and manufacturing methods, as well as finished transformers which include such transformer cores.

Apparatus and method for the manufacture of large transformers having laminated cores, particularly cores of annealed amorphous metal alloys

Transformer cores, especially those of wound or laminated annealed amorphous metals which include support assemblies are disclosed. Methods for their manufacture, and their use in assembled transformers are also disclosed.

Core support assembly for large wound transformer cores

The present invention relates to improved transformer cores formed from wound, annealed amorphous metal alloys, particularly multi-limbed transformer cores. Processes for the manufacture of the improved transformer cores, and transformers comprising the improved transformer cores are also described.

Method for manufacturing a wound, multi-cored amorphous metal transformer core

Apparatus and manufacturing methods are provided which are useful in the manufacture of large transformer cores, particularly, in the manufacture of large transformer cores made of a ferromagnetic material, especially of annealed amorphous metal alloys. Further provided are transformer cores produced utilizing the disclosed apparatus and manufacturing methods, as well as finished transformers which include such transformer cores.

The present invention relates to a high stack factor amorphous metal transformer core, and to a process for constructing a high stack factor amorphous metal transformer core. The process uses high lamination factor amorphous metal ribbon (the term lamination factor is generally used to express the smoothness and uniformity of the ribbon, whereas the term stack factor is applied to cores made from ribbon); that is, amorphous metal ribbon with a highly smooth surface and a highly uniform thickness as measured across the ribbon width. High stack factor amorphous metal ribbon can be efficiently packed, by winding or stacking operations, into compact transformer core shapes. The transformer core can then be clamped, to further reduce overall dimensions, and annealed, to relieve residual mechanical stresses and to generate a desired magnetic anisotropy, without detriment to the final magnetic properties.

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Morris Plains, NJ, United States of America

Dung Anh Ngo