Inmat, Inc.

Im Mat Inc.

Becton Dickinson and Company Limited

Douglas P Karim

Harris A Goldberg

Carrie A Feeney

Michele Farrell

Keisha R Oree

Laxmi Samantara

Paul R Soskey

Jerome F Parmer, Jr

Jerome F Parmer

An evacuated container assembly suitable for use in connection with blood collection including: (a) a container member formed of a first polymeric material and having a sidewall and one or more openings; (b) a nanocomposite barrier coating disposed on the container member having a thickness of up to about 30 microns and being derived from an aqueous dispersion including (i) a dispersed barrier matrix polymer; and (ii) a substantially exfoliated silicate filler having an aspect ratio of more than 50; and (c) one or more sealing members disposed in the opening(s) operative to hermetically seal the cavity; wherein the cavity is evacuated and maintains a pressure below atmospheric pressure and exhibits a draw volume loss lower than that of a like assembly without a nanocomposite barrier film by a factor of at least 1.5.

Collection container assembly with nanocomposite barrier coating

The invention relates in one aspect to a post-formulation concentrated nanocomposite dispersion containing an invisible marker dye. The dispersion typically includes a silicate filler and a matrix polymer dispersed in an aqueous medium as well. The dispersions form optically transparent barrier films wherein the dye is effective to indicate film thickness on a substrate. Specific embodiments of this invention include a nanocomposite coating formulation designed to provide transparent high barrier coatings at thicknesses from 1 to 10 microns that include a near infrared (NIR) or infrared (IR) dye that enables rapid measurement of coating thickness and uniformity. The preferred dye imparts no observable color or appearance change, and thus can also function as an identifier for the coating.

Aqueous nanocomposite dispersions containing invisible marker dye for transparent barrier coatings and preparations and use thereof

Films or other articles having a barrier coating derived from a concentrated nanocomposite dispersion which includes a silicate filler and a matrix polymer dispersed in an aqueous medium. The dispersions are condensed by selectively removing liquid therefrom to provide high solids coating formulations.

Films and articles having a barrier coating derived from concentrated aqueous nanocomposite dispersions

A multilayer barrier structure includes a plurality of relatively thin nanocomposite layers separated by one or more relatively thick intermediate layers selected from synthetic elastomers or non-elastomeric polymers. The composites exhibit remarkably long breakthrough and lag-times and are useful for packaging or protective apparel.

Multilayer nanocomposite barrier structures

A concentrated nanocomposite dispersion which includes a silicate filler and a matrix polymer dispersed in an aqueous medium. The dispersions are condensed by selectively removing liquid therefrom, to provide high solids coating formulations. The concentrated formulations provide coatings which are good barriers to oxygen and other gases.

Concentrated aqueous nanocomposite dispersions for barrier coatings

Barrier coating mixtures contain in a carrier liquid, (a) a non-elastomeric polymer; (b) an exfoliated layered platelet-like silicate filler which may or may not have been acid or base treated that has not been functionalized with organic cations having an aspect ratio greater than 25; and (c) at least one additive, wherein the total solids content is less than 30% and the amount of filler is between 5% to about 60% of the total solids content. Coated articles and containers, freestanding films and packaging films are produced using the barrier coating mixtures. Methods of manufacturing such coated products are also encompassed.

Barrier coating of a non-elastomeric polymer and a dispersed layered filler in a liquid carrier and coated articles

Barrier coating mixtures contain in a carrier liquid, (a) a non-elastomeric substantially polymerized acrylic polymer; (b) an exfoliated layered platelet-like silicate filler which has been acid treated and having an aspect ratio greater than 25; and (c) at least one additive, wherein the total solids content is less than 30% and the amount of filler is between 5% to about 60% of the total solids content. Coated articles and containers, freestanding films and packaging films are produced using the barrier coating mixtures. Methods of manufacturing such coated products and coating mixtures are also encompassed.

Barrier coating mixtures containing non-elastomeric acrylic polymer with silicate filler and coated articles

Barrier coating mixtures include (a) a mixture of pre-vulcanized and non-vulcanized elastomeric polymers; (b) an acid or base treated dispersed, substantially exfoliated silicate filler material that has not been functionalized with organic cations having an aspect ratio greater than 25; and (c) at least one additive, wherein the total solids content is less than 30% and the amount of filler is between 5% to about 60% of the total solids content. The coating retains its permeability properties under strain and has a strain to first damage of at least 10% biaxial elongation at 0% RH. Coated articles, free standing films and membranes, which are flexible and elastomeric, are produced using the barrier coating mixtures. Methods of manufacturing of such coated products are also encompassed.

Barrier coating of a mixture of cured and uncured elastomeric polymers and a dispersed layered filler in a liquid carrier and coated articles

Barrier coating mixtures include (a) a non-butyl elastomeric polymer; (b) an acid or base treated dispersed, substantially exfoliated silicate filler material that has not been functionalized with organic cations having an aspect ratio greater than 25; and (c) at least one additive, wherein the total solids content is less than 30% and the amount of filler is between 5% to about 60% of the total solids content. The coating retains its permeability properties under strain and has a strain to first damage of at least 5% biaxial elongation at 0% RH.

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Green Brook, NJ, United States of America

Douglas P Karim