Gm Global Technolgoy Operations, Inc.

Kolene Corporation

Douglas N Reed

Michael L Holly

Robert G Sutherlin

James R Easterday

David B Antanaitis

Phanu Amatyakul

Todd D Albertson

Kevin D Connor

William P Job

Vincent R Sicilia

Josef Mack

A vehicle includes a brake system. The brake system includes a hydraulic brake line having a line pressure. The vehicle additionally includes a vacuum reservoir. The vacuum reservoir is selectively fluidly coupled to the hydraulic brake line. The vacuum reservoir is configured to, when fluidly coupled to the hydraulic brake line, reduce the line pressure during a drive cycle.

Active brake retraction system with vacuum reservoir

A number of variations may include a brake rotor having a surface oxide layer and methods of making the same.

Brake rotor

The apparatus includes a first component mounted for rotation with the wheel and a second component spaced from the first component by a predetermined gap and not connected for rotation with the wheel. One of the first and the second components is displaced relative to the other upon a force to close the gap and contact the other component to form a load path for the force. The load path is a secondary load path that bypasses the bearing races, preventing excessive plastic deformation of the races. The apparatus is configured with at least one feature to inhibit corrosion of the first and second components at the gap. The feature may be an extension of the second component that localizes the gap to just a portion of the second component. Alternatively, coatings, shims, lubricants, and seals may be used alone or in combination to prevent corrosion at the gap.

Apparatus with secondary load path for vehicle wheel bearing assembly and feature to inhibit corrosion

A wheel assembly for a non-driven wheel includes a rotating wheel hub with a shaft portion supporting a bearing inner race. A magnetic encoder is mounted for rotation with the shaft portion. A non-rotating component radially surrounds the shaft portion and has a bearing outer race. A cap is secured to the non-rotating component and covers the outer and inner races, the shaft portion and the magnetic encoder inboard of the races to seal an inboard side of the outer and inner races. A sensor is mounted to a non-rotating vehicle steering member externally to, not covered by, and not extending through the cap. The sensor is configured to deflect to be biased into continuous contact with an outer surface of the cap to read the magnetic encoder through the cap without extending through the cap.

Flexible wheel speed sensor external to capped wheel bearing

Ferritic nitrocarburized surface treatment of cast iron brake rotors providing oxidation resistance, good braking performance and absence of distortion. Machined brake rotors are pre-heated, then immersed into a high temperature molten nitrocarburizing salt bath for a first predetermined dwell time. After removing the brake rotors from the nitrocarburizing salt bath, the brake rotors are directly immersed into an oxidizing salt bath at a lower temperature than the nitrocarburizing salt bath so that the brake rotors are thermally quenched. After a predetermined second dwell time in the oxidizing salt bath, the brake rotors are removed therefrom and further cooled to room temperature, either by water application thermal quenching or slow cooling in air. A fixture provides stable holding the brake rotors with a minimum of contact during placement in the salt baths.

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Milford, MI, United States of America

Douglas N Reed