Kimberly-clark Worldwide, Inc.

Other

Reifenhauser Gmbh & Co Kg Maschinenfabrik

Douglas Jay Hulslander

Eric Edward Lennon

Bryan David Haynes

John Herbert Conrad

Detlef Frey

David W Hall

Thomas William Brock

Joerg Hendrix

Michael Charles Cook

Hannong Rhim

Matthew Boyd Lake

Daniel Kenneth Schiffer

Robert James Baldy

Craig A Barnes

Brian Stephen Forbes

Matthew B Lake

Thomas W Brock

Brian S Forbes

A hollow fiber that extending along at least a portion of the fiber along a longitudinal axis thereof and is defined by an interior wall is provided. Through selective control over the manner in which it is formed, the present inventors have discovered that the hollow fiber can exhibit a unique combination of a high void fraction and small fiber size that makes it particularly suitable for use in certain applications, such as in nonwoven webs for absorbent articles.

Fine hollow fibers having a high void fraction

A fiber forming device is disclosed that is well suited to producing nonwoven webs having excellent barrier properties. In one aspect, the fiber forming device can be used to produce meltblown webs or coform webs. The fiber forming device includes a die head containing multiple rows of polymer nozzles for forming fibers. Air flow paths are positioned on either side of the rows of polymer nozzles. In addition, an air flow path is positioned in between the rows of polymer nozzles. The air flow paths produce an attenuating gas stream that attenuates fibers being produced by the polymer nozzles and directs the fibers onto a forming surface for forming nonwoven webs.

Fiber forming device and process using same

A method and associated apparatus for melt extruding a nonwoven web includes providing a plurality of fibers from an extrusion device. The fibers are conveyed through a diverging profile portion of a fiber drawing unit (FDU) that causes the fibers to spread and expand in the machine direction within the FDU. The fibers are then conveyed through a diverging diffusion chamber spaced from the outlet of the FDU to reduce the velocity of the fibers and further spread the fibers in the machine direction. The fibers may be subjected to an applied electrostatic charge in either the diffusion chamber or the FDU. From the outlet of the diffusion chamber, the fibers are laid onto a forming surface as a nonwoven web.

Method for enhanced fiber bundle dispersion with a divergent fiber draw unit

The present invention provides a method of making a nonwoven web, the method including the steps of providing plurality of fibers and subjecting the fibers to a pneumatic attenuation force which imparts a velocity to the fibers, reducing the velocity of the fibers in a diffusion chamber which is formed substantially between opposed diverging sidewalls, subjecting the fibers to an applied electrostatic charge, and thereafter collecting the fibers into a web on a moving forming surface. The invention also provides an apparatus for forming nonwoven webs, the apparatus comprising a source of fibers, a fiber attenuation chamber, a diffusion chamber formed substantially between opposed diverging sidewalls, the diffusion chamber located below the fiber attenuation chamber, and a forming surface for collecting the fibers as a nonwoven web.

Method for the production of nonwoven web materials

Method and apparatus for enhanced fiber bundle dispersion with a divergent fiber draw unit

The present invention provides a method of making a nonwoven web with desired fiber orientation, the method including the steps of providing a source of fibers, subjecting the fibers to an electrostatic charge, deflecting the fibers with a non-contacting deflecting device, collecting the fibers on a moving forming surface to form the nonwoven web. The invention also provides an apparatus for forming fibrous nonwoven webs, the apparatus comprising a source of fibers, a device for applying an electrostatic charge to the fibers, a non-contacting fiber deflecting device adapted to affect the fibers while the fibers are under the influence of the applied electrostatic charge, and a forming surface for collecting the fibers as a fibrous nonwoven web.

Method and apparatus for the production of nonwoven web materials

Described herein are improvements to processes and equipment for the manufacture of nonwoven webs useful in numerous applications including personal care, protective apparel, and industrial products. The fiber and/or filaments used to form the nonwoven fabric are deposited on a forming surface in a controlled orientation using application of an electrostatic charge to the fibers and/or filaments in combination with directing them to an electrode deflector plate while under the influence of the charge. The plate may be made up of teeth with a separation and angle orientation that are selected in accordance with the desired arrangement of the fibers and/or filaments in the nonwoven web. As a result, properties of the web such as relative strengths in the machine direction and cross-machine direction can be controlled. The charging of the pins is controlled so that not all pins remain at maximum charge during a cycle with the result that extended run times may be obtained.

Use of a pulsating power supply for electrostatic charging of nonwovens

A nozzle is described for downwardly directing air from an air intake of a fiber draw unit into a longitudinal channel of the fiber draw unit for forming spunbond polymeric fibers. The nozzle includes an upper eductor connected to the fiber draw unit and a lower eductor adjustably connected to the fiber draw unit and below the upper eductor. The nozzle includes a nozzle cavity that narrows from a nozzle inlet to a nozzle outlet and includes a downward turn of 90 degrees or less. Air directed through the nozzle outlet flows in a direction parallel to a wall of the longitudinal channel.

Fiber draw unit nozzles for use in polymer fiber production

Growing community of inventors

Woodstock, GA, United States of America

Douglas Jay Hulslander