Pinnacle Research Institute, Inc.

Pacific Shinfu Technologies Co., Ltd.

Douglas Cromack

Robert R Tong

James M Poplett

Mark L Goodwin

Ronald L Anderson

James P Nelson

Nazir Ahmad

Gary E Mason

K C Tsai

Alan B McEwen

Davy Wu

A dry preunit ( ), includes a plurality of cells ( ) in a true bipolar configuration, which are stacked and bonded together, to impart to the device an integral and unitary construction. Each cell ( ) includes two electrically conductive electrodes ( A, B) that are spaced apart by a predetermined distance. The cell ( ) also includes two identical dielectric gaskets ( ) that are interposed, in registration with each other, between the electrodes ( A, B), for separating and electrically insulating these electrodes. When the electrodes ( A, B), and the gaskets ( ) are bonded together, at least one fill gap ( ) is formed for each cell. Each cell ( ) also includes a porous and conductive coating layer ( ) that is formed on one surface of each electrode. The coating layer ( ) includes a set of closely spaced-apart peripheral microprotrusions ( ), and a set of distally spaced-apart central microprotrusions ( ). These microprotrusions ( ) impart structural support to the cells, and provide additional insulation between the electrodes. An energy storage device ( A) such as a capacitor, is created with the addition of an electrolyte to the gap ( ) of the dry preunit ( ) and subsequent sealing of the fill ports.

Method of making energy storage device having electrodes coated with insulating microprotrusions

A dry preunit (10), includes a plurality of cells (110, 112, 114) in a true bipolar configuration, which are stacked and bonded together, to impart to the device an integral and unitary construction. Each cell (114) includes two electrically conductive electrodes (111A, 111B) that are spaced apart by a predetermined distance. The cell (114) also includes two identical dielectric gaskets (121, 123) that are interposed, in registration with each other, between the electrodes (111A, 111B), for separating and electrically insulating these electrodes. When the electrodes (111A, 111B), and the gaskets (121, 123) are bonded together, at least one fill gap (130) is formed for each cell. Each cell (114) also includes a porous and conductive coating layer (119, 120) that is formed on one surface of each electrode. The coating layer (119) includes a set of closely spaced-apart peripheral microprotrusions (125), and a set of distally spaced-apart central microprotrusions (127). These microprotrusions (125, 127) impart structural support to the cells, and provide additional insulation between the electrodes. An energy storage device (10A) such as a capacitor, is created with the addition of an electrolyte to the gap (130) of the dry preunit (10) and subsequent sealing of the fill ports.

Energy storage device

The present invention relates to a photolithographic method to produce multiple, electrically insulating microprotrusions on an electrically conducting substrate to produce and maintain substantially uniform space separation between the substrates which act as electrodes in a double layer capacitor or battery configuration. Preferably, the electrically insulating microprotrusions are an organic photocurable epoxide polymer, a photocurable acrylic polymer or combinations thereof.

Photolithographic production of microprotrusions for use as a space

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Menlo Park, CA, United States of America

Douglas Cromack