Gm Global Technolgoy Operations, Inc.

Douglas Allen Randall

Richard Allen Merrifield

A cross car support structure of an instrument panel assembly is provided for attachment to the vehicle side structure. The cross car support structure includes a one-piece, integrally molded beam preferably made entirely of plastic, the plastic beam having first and second opposing ends connected to the vehicle side structure. In addition, the beam includes a plurality of laterally extending, upwardly opening, U-shaped duct channels having upwardly facing edges. The cross car support further includes an instrument panel cover including a substrate layer having a bottom surface. The bottom surface of the substrate layer of the instrument panel cover is continuously secured to the upwardly facing edges of the beam so that the continuously secured instrument panel cover interconnects the upwardly facing edges and stiffens the beam such that the beam and the continuously secured instrument panel cover cooperatively provide the entire cross car support structure for the instrument panel assembly.

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Fairborn, OH, United States of America

Douglas Allen Randall