Poly-Wood, LLC

Douglas A Rassi

Jason Carrington

Kevin Nobes

Brandon Williams

Jim Cardinale

Brady Maller

Sean Rassi

Shane Eagan

In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.

Extruded board with realistic appearance

Coordinated set of furniture backs

Chair back

In one embodiment, an extruded board includes at least one streak portion including a first colored portion at an outer surface of a core portion of the board, a second colored portion extending into the core from the first colored portion, and a third colored portion extending further into the core from the second colored portion, and at least one resin portion including a first base portion located directly between the second colored portion and the outer surface, and a second base portion located directly between the third colored portion and the outer surface, the resin portion having an opacity which allows the second colored portion to be viewed from the outer surface through the first base portion under natural light, and which does not allow the third colored portion to the viewed from the outer surface through the second base portion under natural light.

Growing community of inventors

Syracuse, IN, United States of America

Douglas A Rassi