Aluminum Company of America

Douglas A Pilling

George Korzeniowski

A method for making substantially continuous, fiber-reinforced resin stock without drawing the fibers through a separate resin bath comprises: providing a plurality of fiber layers and resin film layers for positioning into an array having fiber layers for its outermost layers. This array is passed, preferably pulled, through a die having an entrance, an exit downstream from the entrance, and a pool area adjacent the die entrance, said pool area having a larger cross-sectional configuration than that of the array. Upon heating of the die, the resin film layers of the array melt to form a pool of molten resin in the pool area of the die. The fiber layers passing through the die are impregnated with resin from the pool area before the resin-impregnated fibers are optionally shaped, then compressed and solidified to form resin stock. A pultrusion die for making substantially continuous, fiber-reinforced stock from a low viscosity thermoplastic resin is also disclosed.

Growing community of inventors

San Pedro, CA, United States of America

Douglas A Pilling