Gm Global Technolgoy Operations, Inc.

Dooil Hwang

Yhu-Tin Lin

Zhe Li

Insu Chang

Jeremie Dernotte

Jinglin Li

Edward R Masters

Frederick G Landry, Jr

Pei-chung Wang

Donald K Grimm

Richard J Skurkis

James W Wells

John Patrick Spicer

Wonhee Michael Kim

Wayne Cai

Muhammad E Abdallah

Maurice Perlman

Spyros Pete Mellas

Alexandru Rajala

Miguel Arturo Saez

HyungMin Chae

Mohammad Firouz

An end effector support for a system includes a first compliance mechanism, including two base rails. A first base rail is offset from a second base rail in a first direction of movement of the end effector. Each base rail has an identical curvilinear profile. The support includes two compliance rails, each operably connected to a respective base rail of the two base rails. A plurality of rolling elements are positioned between each base rail and each compliance rail to operably connect the base rail to the compliance rail. A position sensor is located at the first compliance mechanism to detect a position of the compliance rails relative to the respective base rails. Each compliance rail is configured to be pivotably connected to the end effector symmetrically to allow for movement of the end effector in the first direction of movement.

Compliance mechanism with gravity self-centering

A collaborative dual robot hinge mounting system includes: a first robot including an end effector that moves a pair of bolts in position to be run through a pair of hinges and into a BIW, where the end effector includes a first bolt runner and a second bolt runner; and first and second cameras that detect locations or orientations of hinge mounting holes on the BIW for the pair of hinges. A control module sends to a second robot the locations or orientations of the hinge mounting holes to signal the second robot to position the pair of hinges relative to the BIW and, in response to detecting the pair of hinges being placed relative to the BIW, drives the pair of bolts via the first bolt runner and the second bolt runner through the pair of hinges and into the hinge mounting holes in the BIW.

Collaborative dual-robot hinge installation system including a single multi-purpose vision system

An automobile vehicle flexible robot door hinge installation system includes a hinge servo-linear positioning device. The hinge servo-linear positioning device includes at least one servo-motor and at least one hinge effector releasably holding and positioning a vehicle door hinge. A fastener servo-linear installation device is also provided.

Flexible robot door hinge installation system

Methods and apparatus are provided for active vehicle cabin occupant detection system. The method includes predicting the presence of a vehicle occupant during operation of a vehicle in response to a door sensor indicative of a door opening, a carbon dioxide level and a pressure sensor in a passenger seat indicative of the vehicle occupant in the passenger seat, detecting the presence of the vehicle occupant using a vehicle cabin motion detector in response to the vehicle being shutdown, confirming the presence of the vehicle occupant using an infrared camera to detect a thermal signature of the vehicle occupant in response to the predicted presence of the vehicle occupant, and transmitting an alert via a wireless transmitter indicative of the presence of the vehicle occupant.

Method and apparatus for active vehicle cabin occupant detection system

Methods and apparatus are provided for active vehicle cabin occupant protection system. The method includes detecting a vehicle cabin temperature using a cabin thermal sensor, engaging a vehicle fan and opening a vehicle outside air ventilation duct in response to the vehicle cabin temperature exceeding a first threshold temperature, and starting a vehicle engine and engaging a vehicle air conditioning system in response to the vehicle cabin temperature exceeding a second threshold temperature wherein the second threshold temperature is greater than the first threshold temperature.

Method and apparatus for active vehicle cabin occupant protection system

A vacuum cup assembly and a method of lifting an object are provided. The vacuum cup assembly includes a cup structure defining an opening at a proximal end, a recess at a distal end, and a cavity region between the proximal and distal ends, where the cavity region includes at least one cavity. The opening is in fluid communication with the recess and with the cavity region. Inner structures are disposed in the cavity region. The inner structures are configured to hold the cup structure in a gripping position when a negative pressure is applied to the cavity region through the opening in the cup structure. The cup structure is configured to be in a resting position without the negative pressure being applied to the cavity region. The vacuum cup assembly has a first shape in the resting position and a second shape in the gripping position.

Universal vacuum cup and method of lifting an object

A clamp system and method for measurement and control of welding a first substrate to a second substrate is provided. The system comprises a squeeze clamp having to a first end and a second end. The system further comprises a motor connected to the squeeze clamp such that the first and second ends are movable to clamp the first substrate to the second substrate. The system further comprises at least one of an electromagnetic flux sensor, a current sensor, a position sensor, and a gap sensor disposed on one of the first and second ends for determining a first measured variable between the first and second substrates. The system further comprises a controller to control the motor to clamp the first substrate to the second substrate based on the first measured variable. The controller is in communication with the electromagnetic flux sensor, the current sensor, and the gap sensor.

Clamp system and method for control of welding a first substrate to a second substrate

A multi-stage tooling pin clamp capable of holding weld nuts of different sizes includes a housing having a proximal end, a distal end, and a plurality of longitudinal stages extending between the proximal and distal ends. A plunging pin within the housing and includes a plurality of tapered surfaces configured to radially displace at least one locking ball ring assembly disposed in at least one of the plurality of longitudinal stages of the housing. An actuating mechanism is in communication with the plunging pin configured to move the plunging pin toward the distal end of the housing to displace the at least one locking ball ring assembly radially outward to hold the weld nut, and a restoring mechanism in communication with the plunging pin configured to move the plunging pin toward the proximal end of the housing to release the hold on the weld nut.

Ball locking weld nut clamp

A flexible end-effector for a robot includes a frame and a clamp assembly movably coupled to the frame. As such, the clamp assembly is movable relative to the frame along a first direction, wherein the clamp assembly includes a locator and a clamp movably coupled to the locator. The clamp assembly also includes pneumatic actuator coupled to the clamp to move the clamp between an open position and a closed position. The flexible end-effector further includes linear motion slides coupled between the clamp assembly and the frame to allow the clamp assembly to move linearly relative to the frame along the first direction. Further, the flexible end-effector includes a servomotor assembly coupled to the linear motion slide to actuate the linear motion slide. The servomotor assembly includes a servomotor and a motor controller integrated with the servomotor.

Flexible robot end-effector for assembling door closure

An end-effector assembly includes a master boom, a frame rail coupled to the master boom, at least one branch rail movably coupled to the frame rail by a branch lock, and a swing arm movably coupled to the at least one branch rail by a swing lock. The swing lock includes a clamp configured to movably secure the swing arm to the branch rail. A pivot shaft extends through the clamp and the swing arm and is configured to rotationally secure the swing arm to the clamp. A swing plate is secured to the pivot shaft and is configured for engagement with a configuration tool. Further, a locking fastener extends through the swing plate and into the pivot shaft. The locking fastener is configured to lock and unlock the swing lock in position along the branch rail.

Robotic system with reconfigurable end-effector assembly

An end-effector assembly includes a master boom, a frame rail coupled thereto, and at least one branch rail movably coupled to the frame rail by a swing branch lock. The swing arm is movably coupled to the at least one branch rail by a swing arm lock. Each of the swing branch lock and the swing arm lock further includes a clamp configured to movably secure the branch rail to the frame rail or the swing arm to the branch rail. A pivot shaft extends through the clamp and is configured to rotationally secure the clamp in place. A swing plate is secured to the pivot shaft and is configured for engagement with a configuration tool. A locking fastener extends through the swing plate and into the pivot shaft and is configured to lock and unlock the clamp in position.

A robotic system includes a robotic arm and an end-effector assembly movably coupled to the robotic arm. The end-effector assembly includes a main boom, a frame rail coupled to the main boom, and a plurality of tool branches movably coupled to the frame rail. Each tool branch includes a branch rail movably coupled to the frame rail, a lock coupling the branch rail to the frame rail, and a protrusion coupled to the first lock. The robotic system also includes a configuration tool movably coupled to the robotic arm. The configuration tool includes including a tool body, a gripper coupled to the tool body, and a driver bit extending from the tool body.

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Rochester Hills, MI, United States of America

Dooil Hwang