Lucent Technologies Inc.

At+t Corp.

At&t Bell Laboratories

Jds Fitel Inc.

Donald W Dahringer

Alan Michael Lyons

Lucian Arthur D'Asaro

Keith Wayne Goossen

James Albert Walker

John David Weld

Gary S Duck

Leo M Chirovsky

Lloyd Shepherd

Jon W Engelberth

Sanghee Park Hui

William Roger Lambert

Betty Jyue Tseng

Philip J Hubbauer

Robert L Billings

Arthur E Neeves

Yvonne L Barberio

A connection assembly for two or more optical fibers, which is hermetically sealed by means of a thin-walled flexible metallic sleeve. The assembly comprises two fiber ends, each terminating in an optical component such as a lens, the lenses having distal end faces held together so that light can pass from one fiber to the other through the lenses, and a fiber tube is mounted on each fiber adjacent the proximal ends of the respective lens and is hermetically sealed to the fiber. Each fiber tube has a metallic coating, and the thin-walled metallic sleeve is connected by solder to the metallic coatings on the fiber tubes. Preferably, the metallic sleeve has a central portion with bellows-like convolutions.

Hermetically sealed connection assembly for two or more optical fibers

A method of electrically and mechanically bonding conductive surfaces with conductive adhesives, wherein at least one of the conductive surfaces is of the type upon which unstable oxides readily form. The conductive adhesives having a predetermined amount of conductive particles. The conductive particles having a rigidity at least as hard as the materials composing the conductive surfaces and any oxide formed thereon. The bonding method including the step of preparing the conductive surfaces so that a microscopically roughened oxide surface is formed thereon. The method further including the step of simultaneously applying a predetermined amount of heat and pressure to cure the conductive surface-conductive adhesive-conductive surface joint such that the conductive particles in the conductive adhesive pierce through the oxide to make direct contact with the conductive surfaces thereunder. The method controls the mechanical strength of the bond and the electrical characteristics of the bond joint. The electrical characteristics include joint resistivity and joint sensitivity to elevated temperature and/or humidity conditions.

Conductive adhesive bonding means

An assembly for protecting the active electronic components of an electronic product from the environment and electromagnetic interference (EMI). A method is described where the assembly is formed by providing a metallized flexible enclosure around the electronic product, such as a printed circuit board, and subsequently sealing the metallized flexible enclosure, such that separable connectors can be readily accessed without violating the integrity of the seal. The metallized flexible enclosure includes multiple layers of polymeric materials that provide diffusion barrier properties and a metallic layer that provides both diffusion barrier properties and EMI shielding capabilities. The multiple layer sheet is patterned to optimize the diffusion barrier properties and EMI shielding capabilities. Further, the multiple layer sheet enables efficient, high volume production. Thus, electronic products can be provided with an assembly having an environment protection capability and EMI shielding capability amenable to reliable and cost effective high volume production.

Method for protecting electronic circuit components

Solder bonding of first and second contact pad arrays is accomplished by forming contact structures, such as posts with vertical or tapered sides, on the contact pads of the first array and solder bumps on the second array. The respective contact structures should have an average cross-sectional area that is less than the average cross-sectional area of the corresponding solder bumps. The contact structures and solder bumps are then bonded by a bonding process at a temperature and pressure where the solder bumps deform and envelop at least a portion of the respective contact structures. It is possible to employ the contact structures as a compression stop during the bonding process. The temperature should be below the melting points of the contact structures. In this manner, solder bump spreading can be reduced during bonding which correspondingly reduces electrical shorting of adjacent formed interconnect bonds.

Method for solder-bonding contact pad arrays

A method for preparing optical fibers for an evanescent field coupler by forming a groove along a top surface of a substrate block, wherein the groove is formed shallower than the diameter of a stripped fiber. An optical fiber is positioned in the groove, wherein a center portion of the optical fiber is stripped of its coating. The optical fiber is glued in the groove, then polished to remove a portion of its cladding to form a coupling region, while not polishing the top surface of the substrate block. An optical signal is applied to an end of the optical fiber while loss of the optical signal is measured at the coupling region. Polishing and monitoring are repeated until a desired loss value is reached. The coupler can be added to an operating optical communication system.

Method for making an evanescent field coupler

An integrated semiconductor device is formed by bonding the conductors of one fabricated semiconductor device having a substrate to the conductors on another fabricated semiconductor device having a substrate, flowing an etch-resist in the form of an uncured cement (e.g. epoxy) between the devices, allowing the etch-resist to solidify, and removing the substrate from one of the semiconductor devices. Preferably the etch-resist epoxy is retained to impart mechanical strength to the device. More specifically, a hybrid semiconductor device is formed by bonding the conductors of one or more GaAs/AlGaAs multiple quantum well modulators to conductors on an IC chip, wicking an uncured epoxy between the modulators and the chip, allowing the epoxy to cure, and removing the substrate from the modulator.

Integrated composite semiconductor devices and method for manufacture

Described is a plastic encapsulated electronic device having an integrated circuit unit, a lead frame and a plastic material encapsulating the IC unit and portions of the leads into a sealed package. Each of the leads includes an inner portion adjacent the IC unit, an outer portion laying in a different plane than the inner portion, and a central portion interconnecting the inner and the outer portions. The plastic enclosure is so formed that the outer portion of each lead, except for its lowermost flat surface and a short outermost section, is embedded in the plastic material. The bottom surface of the plastic enclosure is substantially coplanar with the lowermost flat surface of each lead. The short outermost portion of the outer lead portion extends beyond the plastic material for testing purposes. This arrangement provides for a robust encapsulation of the leads avoiding the prior problems of the prior art. Additionally, this device is especially useful for attaching the device to an interconnecting board by the use of conductive adhesives.

Molded plastic packaging of electronic devices

A process of batch assembly of sundry leaded or padded devices, encapsulated and non-encapsulated, onto a printed wiring board (PWB), which exhibit significant improvements in both manufacturability and reliability. A pressure frame assembly apparatus permits an application of uniformly distributed pressures to a variety of leaded packages and padded semiconductor chips during cure of conductive adhesives (AdCons), and leads to the reduction of variations in initial interconnection resistance, and thereby to the enhancement of the reliability of AdCon interconnections. The pressures are applied to the devices by an external application of a fluid under pressure to a flexible, resiliently stretchable membrane which conformably envelops outlines of the devices and adjacent areas of the PWB. Application of vacuum suction to within the cavity, formed by the pressure frame and the membrane, prior to the external application of the fluid pressure to the membrane, further improving the reliability of surface mounted assembly of packages on the interconnection board. The external application of pressure enhances thermal conductivity needed for curing the AdCon, increases the range of processing parameters usable for this technique and reduces assembly times. Assembly yields approaching 100% were observed for a variety of surface mounted packages indicating that the system will be highly reliable.

Surface mount assembly of devices using AdCon interconnections

Magnetic circuit elements, e.g. for inclusion on circuit boards including one or more windings about a toroidal core are produced by joinder of mating sheets, one or both recessed to hold the core, and each containing partial windings. Joinder is by use of an anisotropically conducting adhesive layer. The layer is applied as an uncured thermosetting adhesive containing spherical conducting particles of such size and distribution as to statistically result in electrical completion of windings while avoiding turn-to-turn shorting.

Growing community of inventors

Glen Ridge, NJ, United States of America

Donald W Dahringer