Isp Investments Inc.

Gaf Chemicals Corporation

Donald W Buchanan, Jr

Paul D Taylor

Waldo R De Thomas

Vapor phase catalytic hydrogenation of maleic anhydride to gamma-butyrolactone is achieved in a conversion of 95% or more and a selectivity of 80% or more during a prolonged period of production. The process uses an activated catalyst prepared by reducing a catalyst composition comprising 30-65% by weight of CuO, 18-50% by weight of ZnO and 8-22% by weight of Al.sub.2 O.sub.3, and activating the reduced catalyst composition in hydrogen at an activation temperature of at least 400.degree. C., preferably 400.degree. to 525.degree. C., and optimally about 425.degree. C. The process suitably is carried out under predetermined and advantageous process conditions, including a defined molar ratio of hydrogen to maleic anhydride in the vapor reactant stream, a selected pressure during hydrogenation, a defined feed rate space velocity, a predetermined contact time, and a suitable reaction temperature.

Process of vapor phase catalytic hydrogenation of maleic anhydride to

Activated catalyst for the vapor phase hydrogenation of maleic anhydride

What is provided herein is a vapor phase process for the production of butyrolactone in which the vapor mixture of the feed compound and hydrogen is provided at high flow rates from finely divided droplets of the feed compound which are vaporized rapidly with hot hydrogen gas.

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Wayne, NJ, United States of America

Donald W Buchanan, Jr