General Electric Company

Lockheed Martin Corporation

Donald Robert Howard

Harry Israel Ringermacher

Bryon Edward Knight

Thomas E Drake

Marc Dubois

William George Patterson

Kevin George Harding

Peter William Lorraine

Ravindra Kumar Pandey

Timothy Gerard Richter

Yuri Alexeyevich Plotnikov

Francis Howard Little

Waseem Ibrahim Faidi

Robert August Kaucic

Nilesh Tralshawala

Patrick Joseph Howard

Yanyan Wu

Xiaodong Tao

Jian Ying Li

Thomas E Bantel

Zhaohui Harry Sun

Alexander Bernard Flavian Rebello

Matthew Edward Dragovich

Yury Alexeyevich Plotnikov

Mark John Osterlitz

Jeffry Lynn Thompson

Gulperi Nuzhet Aksel

Eric Scott Foster

Thomas Edward Bantel

A thermographic nondestructive evaluation system includes a lamp assembly having a lamp. The lamp is configured to be positioned within an internal cavity of a target object and to emit an energy pulse toward an interior surface of the internal cavity. The lamp includes at least one curved portion, the at least one curved portion is curved relative to a longitudinal axis of the lamp, and a first curvature of the curved portion is selected to substantially correspond to a second curvature of the internal cavity.

Lamp assembly for a thermographic nondestructive evaluation system

A method for thermographic imaging is described. The method captures a plurality of thermal images of a surface of an object, at non-linear intervals over a period of time, each of the thermal images being associated with temporal data. The method then processes the plurality of thermal images and the temporal data, and identifies features within the object based on the processing.

System and method for thermographic inspection

An apparatus is provided for determining variable thickness of a coating on a surface of a substrate using in part a flash-lamp source, capable of generating a thermal pulse at the coating surface, and a image capture and processing device capable of capture sequential image frames of the coating surface, whereas each sequential image frame corresponds to an elapsed time and comprises a pixel array, and wherein each pixel of the array corresponds to a location on the coating surface. A method of calculating coating thickness is also provided.

Thermal imaging method and apparatus for evaluating coatings

A method for identifying types of flaws in a composite object includes: a) rapidly heating the surface of the object; b) recording pixel intensities in a sequence of IR images; c) determining temperature-versus-time data for each of the pixels from the IR images; and d) determining what type of flaw if any corresponds to each of the pixels using the temperature-versus-time data determined in step (c). A contrast curve derived from the temperature-versus-time data may be used in determining what type of flaws if any corresponds to each of the pixels. The contrast curve may be determined by subtracting a synthetic reference curve from a temperature time curve from the temperature-versus-time data. The types of flaws may be determined from size and/or shapes of peaks in the contrast curves. Some flaws are delaminations, layers of porosity, and uniformly distributed porosity.

Characterization of flaws in composites identified by thermography

A method for determining 3D distances on a 2D pixelized image of a part or object includes acquiring a real 2D pixelized image of the object, creating a simulated image of the object using the 3D CAD model and the 2D pixelized image, determining a specified cost function comparing the simulated image with the real 2D pixilated image and repositioning the simulated image in accordance with iterated adjustments of a relative position between the CAD model and the 2D pixilated image to change the simulated image until the specified cost function is below a specified value. Then, the workstation is used to generate a 3D distance scale matrix using the repositioned simulated image, and to measure and display distances between selected pixels on a surface of the real image using 2D distances on the 2D pixelized image of the object and the 3D distance scale matrix.

Methods and apparatus for measuring 3D dimensions on 2D images

A non-destructive evaluation system and method is provided for detecting flaws in an object. The system includes a lamp for impinging the object with optical pulses and a focal plane array camera configured to capture the images corresponding to evolution of heat due to an impact of the optical pulses in the object. The system also includes an image acquisition system for capturing data corresponding to the images from the focal plane array camera. Both transmission mode imaging and reflection mode imaging techniques are used in an exemplary embodiment. A time of flight analysis system is also provided for analyzing the data from both transmission mode imaging technique and reflection mode imaging technique. The data from transmission mode imaging is used to determine thickness values at different points in the data and for determining location of flaws using the thickness values. The data from reflection mode imaging is used for determining depth of these flaws.

Method and apparatus for thermographic nondestructive evaluation of an object

An inspection system is provided to examine internal structures of a target material. This inspection system includes a generation laser, an ultrasonic detection system, a thermal imaging system, and a processor/control module. The generation laser produces a pulsed laser beam that is operable to induce ultrasonic displacements and thermal transients at the target material. The ultrasonic detection system detects ultrasonic surface displacements at the target material. The thermal imaging system detects thermal transients at the target material. The processor analyzes both detected ultrasonic displacements and thermal imagery of the target material to yield information about the target material's internal structure.

Non-destructive inspection using laser-ultrasound and infrared thermography

A method including receiving a first line and a second line to be joined at a junction location to provide a reference curve. A corresponding system and computer program product.

Two slope reference for synthetic thermal time of flight imaging

An inspection system is provided to examine internal structures of a target material. This inspection system combines an ultrasonic inspection system and a thermographic inspection system. The thermographic inspection system is attached to ultrasonic inspection and modified to enable thermographic inspection of target materials at distances compatible with laser ultrasonic inspection. Quantitative information is obtained using depth infrared (IR) imaging on the target material. The IR imaging and laser-ultrasound results are combined and projected on a 3D projection of complex shape composites. The thermographic results complement the laser-ultrasound results and yield information about the target material's internal structure that is more complete and more reliable, especially when the target materials are thin composite parts.

Laser-ultrasound inspection using infrared thermography

A method and system for determining thermal diffusivity and porosity of an article are provided. The method comprises heating a surface of the article, capturing image data corresponding to an evolution of lateral heat flow from the surface of the article, applying a thermal time of flight analysis on the image data and determining thermal diffusivity and porosity values of the article using the thermal time of flight analysis for the lateral heat flow.

A system for locating a failure event in a sample is disclosed. The system includes at least one sensor configured to detect acoustic energy corresponding to the failure event in the sample. The system also includes an infrared camera configured to detect a thermal release of energy corresponding to the failure event in the sample.

Systems and method for locating failure events in samples under load

A method for reconstructing internal surface geometry of a part includes registering a thickness map for the part with external surface data for the part. The thickness map has a number of thickness data. Internal surface data is generated using the thickness map and the external surface data to reconstruct the internal surface geometry.

Method and apparatus for internal feature reconstruction

An IR transient thermography imaging system includes high-power flash lamps fitted with spectrally tuned optical filters and a focal-plane array camera for IR image data acquisition. The image data processing control computer analyzes acquired IR image data frames and provides a color-keyed display of an imaged object that correlates to object thickness over the imaged surface area. Acquisition of IR data is initiated at a firing of flash lamps used to heat a surface of the object along with a reference standard. A predetermined number of IR image frames are acquired and recorded over a predetermined period of time after firing of the lamps to develop a temperature-time (T-t) history of the object surface and the reference standard. A contrast curve is calculated for each pixel in the image frame, each pixel corresponding to an elemental region on the object surface. Gaussian temporal smoothing of contrast curve data is performed to improve signal-to-noise characteristics and a derivative of the contrast curve is determined using data points mathematically related to image frame number. All local peaks in the derivative of the contrast curve are identified and given significance according to a predetermined weighting function. The frame number of the most significant peak is used to determine time of occurrence of an &ldquo;inflection point&rdquo; in the contrast curve which is then used in determining object thickness. Gain correction of pixel intensity data is employed to offset IR emissivity variations caused by surface curvatures and varying surface conditions on an object.

Method and apparatus for quantitative nondestructive evaluation of metal airfoils using high resolution transient thermography

In an infrared (IR) transient thermography system a sequence of image frames is acquired from an IR sensitive focal-plane array camera. Each sequentially acquired image frame is made up of an array of pixels and has assigned a frame number that corresponds to elapsed time. A method of analyzing thermal imaging data-frames is presented wherein a synthetically generated temperature-time reference curve is used to determine pixel contrast-versus-time data.

Synthetic reference thermal imaging method

In an infrared (IR) transient thermography system a sequence of image frames is acquired from an IR sensitive focal-plane array camera. Each sequentially acquired image frame is made up of an array of pixels and has assigned a frame-number that corresponds to elapsed time. Temperature-versus-time (T-t) data corresponding to each pixel is developed from stacks of sequential image-frames. A method of analyzing the stacks of thermal data image-frames is presented wherein either the Real or the Imaginary component portions of a Fast-Fourier Transform of a normalized T-t data curve from each pixel is used to determine the thickness of an object and produce a color-keyed or gray-scale coded thickness map.

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Troy, NY, United States of America

Donald Robert Howard