Stratasys, Inc.

Donald J Holzwarth

Paul E Hopkins

Erik K Heide

J Samuel Batchelder

Kevin C Johnson

David M Kozlak

Thomas James Studanski

Subramaniam Jayanti

Alissa Ann Wild

Erik K Heidi

A three-dimensional model built with an extrusion-based digital manufacturing system, and having a perimeter based on a contour tool path that defines an interior region of a layer of the three-dimensional model, where at least one of a start point and a stop point of the contour tool path is located within the interior region of the layer.

Seam concealment for three-dimensional models

A three-dimensional part is printed using an additive manufacturing technique. The three-dimensional part includes an outer wall having an outer surface defining a shape of a part and in interior surface defining an interior cavity. The part includes a plurality of first sections having a plurality of printed layers, each printed layer of the first section having a plurality of wall segments that form triangle shaped cells wherein each of the plurality of first sections are attached to the interior surface of the outer wall. The part includes a plurality of second sections having a plurality of printed layers, each printed layer of the second section having a plurality of wall segments that form hexagram shaped cells of hexagons and triangles, wherein each of the plurality of second printed sections are attached to the interior surface of the outer wall and wherein the first and second sections are in an alternating pattern, wherein when adjacent printed layers of the first and second sections are printed a wall segment of a cell defining a triangle bisect the hexagon shaped cell.

Three-dimensional parts having interconnected Hollow patterns, method of manufacturing and method of producing composite part

A method for modifying a computer-aided design model of a three-dimensional object, the method comprising establishing a threshold wall width, providing at least one sliced layer polyline of the computer-aided design model, determining a first distance between first and second portions of the at least one sliced layer polyline, and adjusting locations of the first and second portion to provide a second distance if the first distance is less than the threshold wall width, where the second distance is about equal to the threshold wall width, or greater.

Method for building three-dimensional objects with thin wall regions

A method for generating build sequence data for a computer-aided design model of a three-dimensional object, the method comprising identifying a location of an insert data representation in the computer-aided design model, slicing the computer-aided design model into a plurality of sliced layers, generating a plurality of support layers for at least a portion of the plurality of sliced layers, and generating an unfilled region in the computer-aided design model at the identified location of the insert data representation.

Method for building three-dimensional objects containing embedded inserts

A method of forming a three-dimensional object using an extrusion-based layered deposition system, the method comprising generating a build path for building a layer of the three-dimensional object, where the build path defines a void region. The method further comprising generating at least one intermediate path in the void region, and generating a remnant path based at least in part on the at least one intermediate path.

Method for building three-dimensional objects with extrusion-based layered deposition systems

A method and system for building one or more three-dimensional objects, where the method includes providing a computer-aided design model of a three-dimensional object having an initial spatial orientation in a coordinate system, and determining an optimal spatial orientation of the computer-aided design model in the coordinate system based on one or more criteria.

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Minnetonka, MN, United States of America

Donald J Holzwarth