Air Products and Chemicals, Inc.

Donald J Bowe

Diwakar Garg

Brian B Bonner

Kerry R Berger

James Garfield Marsden

Xianming Jimmy Li

Reed Jacob Hendershot

Ranajit Ghosh

John Lewis Green

Liang He

Anna K Wehr-Aukland

Gregory Khosrov Arslanian

Donald P Eichelberger

John C Ivankovits

David L Mitchell, Jr

Robert Scott Albro

Stephen W Jacobs

Bruce M Adams

John C King

Paul T Kilhefiner, Iii

An apparatus for controlling blending of a gas mixture containing known components, including first, second, and third control valves for controlling the flow of first, second, and third components, respectively, a first gas density sensor to measure the density of a first mixture of the first and second components, a second gas density sensor to measure the density of a second mixture of the first mixture and the third component, and a controller to determine based on data from the first and second gas density sensors the relative compositions of the first, second, and third components in the second mixture, and to control the first, second, and third control valves to obtain a desired relative composition of the first, second, and third components in the second mixture.

Method and apparatus for using a gas density sensor to control gas mixture composition

An apparatus for measuring the composition of a gas mixture containing known components, including a first gas density sensor configured and arranged to measure the density of a first mixture made by combining a gaseous first component and a gaseous second component; a second gas density sensor configured and arranged to measure the density of a second mixture made by combining the first mixture with a gaseous third component; and a processor programmed to determined based on data from the first gas density sensor the relative compositions of the first component and the second component in the first mixture, and to determine based on the data from the second gas density sensor the relative compositions of the first mixture and the third component in the second mixture, and thus to determine the relative compositions of the first component, the second component, and the third component in the second mixture.

Method and apparatus for using a gas density sensor to measure and control gas mixture composition

Systems and methods are provided for humidifying a gas stream. Methods for providing a humidified gas stream comprise providing a dry gas, directing the dry gas to a humidification device, humidifying the dry gas to provide a humidified gas stream having an amount of moisture in excess of a predetermined amount, directing the humidified gas stream to a cooling device, cooling the humidified gas to a predetermined temperature, and directing the cooled humidified gas to a point of usage. Systems for providing a humidified gas stream comprise a dry gas stream, a humidification device configured to receive and humidify the dry gas stream to form a humidified gas stream having an amount of moisture in excess of a predetermined amount, and a cooling device configured to receive and cool the humidified gas stream to a predetermined temperature to form a cooled humidified gas stream.

Systems and methods for humidifying gas streams

Disclosed herein is a method and gas atmosphere for a metal component in a continuous furnace. In one embodiment, the method and gas atmosphere comprises the use of an effective amount, or about 1 to about 10 percent volume of endo-gas, into an atmosphere comprising nitrogen and hydrogen. In another embodiment, there is provided a method sintering metal components in a furnace at a one or more operating temperatures comprising: providing a furnace comprising a belt comprising a wire mesh material wherein the metal components are supported thereupon; and sintering the components in the furnace in an atmosphere comprising nitrogen, hydrogen, and effective amount of endothermic gas at the one or more operating temperatures ranging from about 1800&#xb0; F. to about 2200&#xb0; F. wherein the amount of endothermic gas in the atmosphere is such that it is oxidizing to the wire mesh material and reducing to the metal components.

Method and atmosphere for extending belt life in sintering furnace

A method and apparatus for introducing an oxidant mixed with a carrier gas into pre-heating zone of a continuous furnace for effectively removing lubricant from powder metal compacts prior to sintering at high temperatures. Mixing a controlled amount of a gaseous oxidizing agent such as moisture, carbon dioxide, air or mixtures thereof with a carrier gas and introducing the mixture into the preheating zone of a continuous furnace under controlled conditions accelerates removal of lubricant from powder metal compacts prior to sintering at high temperature by decomposing lubricant vapors into smaller and more volatile hydrocarbons, produces sintered components with close to soot- and residue-free surfaces and with the desired physical properties, prolongs the life of furnace components including muffles and belts, and reduces downtime, maintenance and operating costs.

Method for de-lubricating powder metal compacts

The present invention discloses novel nitrogen-hydrogen based atmospheres for sintering steel components in continuous furnaces with consistent quality and properties while prolonging the life of the wire mesh belts, reducing maintenance costs, and improving furnace productivity. Specifically, it discloses the use of a controlled amount of an oxidizing agent such as moisture, carbon dioxide, nitrous oxide, or mixtures thereof along with nitrogen-hydrogen atmospheres. The amount of an oxidizing agent added to the nitrogen-hydrogen atmospheres to pre-condition belt material prior to its use for sintering and to sinter steel components is controlled in such a way that atmospheres become oxidizing to the belt material but reducing to steel components being sintered, specifically in the high heating and cooling zones of continuous furnaces.

Atmospheres for extending life of wire mesh belts used in sintering

An apparatus and method of reflow soldering electronic components, preferably to printed circuit boards, in an inert atmosphere to reduce solder defects and the need for flux or cleaning wherein the inert atmosphere is provided from a source of inert gas through several distribution lines which parallel the conveyor belt of a reflow solder furnace and supply each end of porous sintered metal diffuser tubes situated above the conveyor belt, as well as gas knives situated in baffle compartments at the inlet and outlet of the reflow solder furnace to strip barrier layers of oxygen atmosphere from the electronic components and preclude ingress of oxygen atmosphere into the reflow solder furnace.

Inert gas delivery for reflow solder furnaces

A process for generating in-situ low cost atmospheres suitable for annealing and heat treating ferrous and non-ferrous metals and alloys, brazing metals and ceramics, sealing glass to metals, and sintering metal and ceramic powders in a continuous furnace from non-cryogenically produced nitrogen containing up to 5% residual oxygen is presented. The disclosed process involves mixing nitrogen gas containing residual oxygen with a pre-determined amount of a reducing gas such as hydrogen, a hydrocarbon, or a mixture thereof, feeding the gaseous mixture through a non-conventional device into the hot zone of a continuous heat treating furnace, converting residual oxygen to an acceptable form such as moisture, a mixture of moisture and carbon dioxide, or a mixture of moisture, hydrogen, carbon monoxide and carbon dioxide, and using the resultant gaseous mixture for annealing and heat treating metals and alloys, brazing metals and ceramics, sintering metal and ceramic powders, and sealing glass to metals.

Method of heat treating gold or gold alloy parts

A process for generating in-situ low-cost atmospheres suitable for annealing and heat treating ferrous and non-ferrous metals and alloys, brazing metals, sealing glass to metals, and sintering metal and ceramic powders in a continuous furnace from non-cryogenically produced nitrogen containing up to 5% residual oxygen is presented. The disclosed process involves mixing nitrogen gas containing residual oxygen with a predetermined amount of a hydrocarbon gas, feeding the gaseous mixture through a nonconventional device into the hot zone of a continuous heat treating furnace, converting residual oxygen to an acceptable form such as a mixture of moisture and carbon dioxide, a mixture of moisture, hydrogen, carbon monoxide, and carbon dioxide, or a mixture of carbon monoxide, moisture, and hydrogen, and using the resultant gaseous mixture for annealing and heat treating metals and alloys, brazing metals, sintering metal and ceramic powders, and sealing glass to metals.

In-situ generation of heat treating atmospheres using a mixture of

A process for generating in-situ low-cost atmospheres suitable for annealing and heat treating ferrous and non-ferrous metals and alloys, brazing metals and ceramics, sealing glass to metals, and sintering metal and ceramic powders in a continuous furnace from non-cryogenically produced nitrogen containing up to 5% residual oxygen is presented. The disclosed process involves mixing nitrogen gas containing residual oxygen with a pre-determined amount of a reducing gas such as hydrogen, a hydrocarbon, or a mixture thereof, feeding the gaseous mixture through a non-conventional device into the hot zone of a continuous heat treating furnace, converting residual oxygen to an acceptable form such as moisture, a mixture of moisture and carbon dioxide, or a mixture of moisture, hydrogen, carbon monoxide and carbon dioxide, and using the resultant gaseous mixture for annealing and heat treating metals and alloys, brazing metals and ceramics, sintering metal and ceramic powders, and sealing glass to metals.

In-situ generation of heat treating atmospheres using non-cryogenically

Artificial aging of metal alloys in the process of precipitation hardening is performed in the elevated temperature vapor of a perfluorochemical to reduce temperature fluctuations, preserve alloy integrity and avoid environmentally detrimental process conditions and by-products.

Growing community of inventors

Macungie, PA, United States of America

Donald J Bowe