The Procter Gamble Company

The Proctor 'gamble Company

Donald Eugene Ensign

Paul Dennis Trokhan

Gregory Charles Gordon

Michael Gomer Stelljes, Jr

Michael David James

Savas Aydore

Osman Polat

Larry Neil Mackey

Stephen Wayne Heinzman

Hasan Eroglu

Paul Arlen Forshey

Wilbur R Knight

Edwin Arthur Stewart

Peter Graves Ayers

Stanford Royce Jackson

Robert Charles Dreisig

Daniel Edward Buenger

Lora Lee Buchanan

David Lee Moore

An improved method for creating fibers from a material dissolved in a solvent. In one embodiment, the method includes the steps of feeding a fiber making material dissolved in a solvent through a die including at least two rows of nozzles to form fiber strands. An attenuation medium is provided about the fiber strands. The attenuation medium is provided in a direction that is generally parallel to the fiber strands such that the attenuation medium elongates the fiber strands. The attenuation medium has a relative solvent-vapor content of at least about 50 percent.

Method for forming fibers

A process for making non-thermoplastic starch fibers comprises the steps of: (a) providing a non-thermoplastic starch composition comprising from about 50% to about 75% by weight of modified starch and from about 25% to about 50% of water and having a shear viscosity within the at least one nozzle from about 1 to about 80 Pascals&#xb7;second at the processing temperature and at a shear rate of 3,000 sec; (b) extruding the non-thermoplastic starch composition through at least one extrusion nozzle terminating with a nozzle tip, thereby forming at least one embryonic starch fiber; (c) attenuating the at least one embryonic starch fiber with an attenuating air having an average velocity at the nozzle tip greater than about 30 meters per second, to cause the fiber to form an average equivalent diameter of less than about 20 microns; (d) dewatering the at least one embryonic starch fiber to a consistency of from about 70% to about 99% by weight, thereby producing at least one non-thermoplastic starch fiber, wherein the starch fiber as a whole has no melting point.

Process for making non-thermoplastic starch fibers

The present invention is directed to an apparatus for forming fibers. One embodiment of the apparatus includes a die assembly having a plurality of nozzles, one or more attenuation medium passages and a cover plate. The cover plate has a cover plate opening into which one or more of the nozzles may extend. The attenuation medium passages have a minimum cross-sectional area and the cover plate opening has a limiting cross-sectional area such that the minimum cross-sectional area of the attenuation medium passages is greater than the limiting cross-sectional area of the cover plate opening.

Apparatus for forming fibers

A process for making non-thermoplastic starch fibers comprises the steps of: (a) providing a non-thermoplastic starch composition comprising from about 50% to about 75% by weight of modified starch and from about 25% to about 50% of water and having a shear viscosity within the at least one nozzle from about 1 to about 80 Pascals-second at the processing temperature and at a shear rate of 3,000 sec ; (b) extruding the non-thermoplastic starch composition through at least one extrusion nozzle terminating with a nozzle tip, thereby forming at least one embryonic starch fiber; (c) attenuating the at least one embryonic starch fiber with an attenuating air having an average velocity at the nozzle tip greater than about 30 meters per second, to cause the fiber to form an average equivalent diameter of less than about 20 microns; (d) dewatering the at least one embryonic starch fiber to a consistency of from about 70% to about 99% by weight, thereby producing at least one non-thermoplastic starch fiber, wherein the starch fiber as a whole has no melting point.

A method for drying fibrous webs utilizing a limiting orifice medium with a plurality of pores. The web is disposed on a supporting fluid permeable carrier. The web is pressed between the supporting carrier and the limiting orifice medium. A vacuum greater than the breakthrough pressure of the pores of the medium is drawn through the pores and the web.

Method of drying fibrous structures

A micropore drying apparatus having a noncircular profile. The apparatus has a machine direction and dries a web thereon as the web or apparatus moves in the machine direction. The micropore drying apparatus comprises a micropore drying medium which has pores therethrough smaller than the interstitials in the web to be dried thereon. The micropore drying medium may be movable or stationary, as desired. The noncircular profile may have a major axis which is substantially vertically oriented. This arrangement provides the advantage that greater residence time for the web to be dried thereupon is provided, without increasing the machine direction footprint.

Noncircular drying apparatus

A micropore drying apparatus having a variable wet flow resistance. The flow resistance preferably decreases in the machine direction. The micropore drying apparatus may comprise a single integral unit having an decreasing wet flow resistance from the beginning to the end of the unit. Alternatively, the micropore drying apparatus may comprise a plurality of discrete units, each unit having a successively lesser flow resistance than that of the preceding unit. Alternatively, a hybrid arrangement may be used wherein each discrete unit has a successively decreasing flow resistance within that unit. The micropore drying apparatus may comprise one or more micropore drying media. The micropore drying media have pores which allow air flow therethrough. The pores are disposed in a grid, to form a field of pores. The decreasing flow resistance may preferably be provided by adjusting one or more of said pores, which affect the flow resistance through a single pore or through the entire field of the pores.

Variable wet flow resistance drying apparatus, and process of drying a web therewith

A limiting orifice through-air-drying medium for papermaking or other absorbent embryonic webs. The medium may be used in an apparatus which can be embodied in a cover and a roll. The medium has the unique combination of a relatively high bending fatigue strength and relatively low pressure drop. The medium may comprise a laminate of a plurality of plies. The intermediate plies of the laminate may be woven with a square weave. The medium may also be used for other types of drying.

Limiting orifice drying medium, apparatus therefor, and cellulosic

An apparatus for drying a cellulosic fibrous structure. The apparatus comprises a micropore medium having pores therethrough. The pores are the limiting orifice in the air flow used in the drying process. The micropore medium has a relatively low wet pressure drop therethrough. This relatively low wet pressure drop advantageously reduces the energy costs used in drying, and/or allows for greater drying to be obtained at constant energy costs.

Low wet pressure drop limiting orifice drying medium and process of

An apparatus for drying an embryonic web. The apparatus comprises a micropore medium having pores therethrough. The pores are the limiting orifice in the air flow used in the drying process. The micropore medium has a surface oriented towards and preferably contacting the web to be dried. This surface has a relatively low surface energy, and preferably a surface energy of less than 46 dynes per centimeter.

Reduced surface energy limiting orifice drying medium process of making

An apparatus for drying a cellulosic fibrous structure. The apparatus comprises a micropore medium having pores therethrough. The pores are the limiting orifice in the air flow used in the drying process. The micropore medium has a relatively low pressure drop therethrough. This relatively low pressure drop advantageously reduces the energy costs used in drying, and/or allows for greater drying to be obtained at constant energy costs.

Process of reducing wet pressure drop in a limiting orifice drying

A papermaking vacuum apparatus having a web-facing surface adapted to support a papermaking belt and comprising a head, a body and at least one vacuum slot disposed in the head and defining an aperture on the web-facing surface. The vacuum slot is in fluid communication with the web-facing surface and extends from the web-facing surface to the body which is in further fluid communication with a vacuum source. The web-facing surface has a textured clothing interposed between the web-facing surface of the vacuum apparatus and a backside of the papermaking belt. The textured clothing creates leakage between the backside of the papermaking belt and the web-facing surface of the vacuum apparatus and effectively eliminates the vacuum seal between these two surfaces. In one preferred embodiment, the textured clothing comprises an endless belt adapted to travel around the vacuum apparatus

Vacuum apparatus for having textured clothing for controlling rate of

A papermaking vacuum apparatus having a web-facing surface adapted to support a papermaking belt and comprising a head, a body and at least one vacuum slot disposed in the head and defining an aperture on the web-facing surface. The vacuum slot is in fluid communication with the web-facing surface and extends from the web-facing surface to the body which is in further fluid communication with a vacuum source. The web-facing surface comprises a leading surface and a trailing surface. The leading surface has a transitional area juxtaposed with the aperture created by the vacuum slot. This transitional area has a predetermined Z-directional spacing from the papermaking belt, which Z-spacing continuously and gradually increases in the machine direction whereby the amount of vacuum pressure applied through the vacuum slot to the paper web gradually increases as the paper web travels in the machine direction over the slot.

Vacuum apparatus having transitional area for controlling the rate of

A papermaking vacuum apparatus having a web-facing surface adapted to support a papermaking belt and comprising a head, a body and at least one vacuum slot disposed in the head and defining an aperture on the web-facing surface. The vacuum slot is in fluid communication with the web-facing surface and extends from the web-facing surface to the body which is in further fluid communication with a vacuum source. The web-facing surface comprises a textured area in the region of the web-facing surface juxtaposed with the aperture defined by the vacuum slot. This textured area creates a leakage of at least about 35 Marlatts at a pressure differential of 7 inches of Mercury. This leakage eliminates the vacuum seal between a smooth backside of the papermaking belt and the web-facing surface of the vacuum apparatus.

Vacuum apparatus having textured web-facing surface for controlling the

A papermaking vacuum apparatus having a web-facing surface adapted to support a papermaking belt and comprising a head, a body and at least one vacuum slot disposed in the head and defining an aperture on the web-facing surface. The vacuum slot is in fluid communication with the web-facing surface and extends from the web-facing surface to the body which is in further fluid communication with a vacuum source. The vacuum apparatus comprises a plurality of sequenced vacuum sections successively spaced in the machine direction from a first vacuum section to a last vacuum section. Each vacuum section comprises at least one vacuum slot in fluid communication with the web-facing surface and defining an aperture thereon. Each vacuum section has a vacuum applied therethrough, this vacuum increasing in the machine direction between successive vacuum sections.

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Cincinnati, OH, United States of America

Donald Eugene Ensign