Pittsburgh Coil Technology

Don Casper

Gilbert B Burkhart, Iii

David E Rosenberg

Pre-glued, coil-coated brake shoe stock is manufactured on a continuous coil coating line wherein a heavy gauge steel strip is continuously fed through abrasion and surface cleaning steps, optionally treated with a phosphoric acid/alcohol solution and then followed by application of a phenol-formaldehyde resin, a controlled curing step, and again coiled. The phenol-formaldehyde resin may have incorporated in it solid particles which will improve the dimensional stability, thermal properties and vibration and sound-dampening characteristics of the brake shoes. Brake shoes stamped from the stock made under the particular conditions described have higher shear strength and adhesion to the brake pad or lining materials than those of the prior art and have fewer problems in manufacturing.

Method of making brake shoe stock (II)

Pre-glued, coil-coated brake shoe stock is manufactured on a continuous coil coating line wherein a heavy gauge steel strip is continuously fed through abrasion and surface cleaning steps, spray treated with a phosphoric acid/alcohol solution followed by a spray of phenol-formaldehyde resin, a controlled curing step, and again coiled. Brake shoes stamped from the stock made under the particular conditions described have higher shear strength and adhesion to the brake pad or lining materials than those of the prior art and have fewer problems in manufacturing.

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Meadowlands, PA, United States of America

Don Casper