Eaton Corporation

International Engine Intellectual Property Company, LLC

Dmitry Arie Shamis

James Edward McCarthy, Jr

Johannes Walter Reuter

Christian Thomas Chimner

Matthew Richard Busdiecker

Karen Evelyn Bevan

Jiyang Yan

Subbaraya Radhamohan

David Yee

David Mark Ginter

A diesel exhaust aftertreatment system comprises an LNT within an exhaust line. A low thermal mass DPF and a low thermal mass fuel reformer are configured within the exhaust line upstream from the LNT. A thermal mass is configured downstream from the fuel reformer and the DPF, but upstream from the LNT. For LNT denitration, the fuel reformer is rapidly heated and then used to catalyze steam reforming. The DPF is also rapidly heat each time the fuel reformer is heated and the LNT denitrated. The system operates to regenerate the DPF each time the LNT is denitrated. Preferably, a second DPF is provided to augment the performance of the first DPF. Preferably, the first DPF is small and of the flow through type whereas the second DPF is much larger and of the wall flow filter type. The second DPF can be used as the thermal mass.

System and method for coupled DPF regeneration and LNT DeNOx

Discontinuous torque ratio shifts by a transmission can result in complex transient exhaust conditions that can adversely affect exhaust air-fuel ratio control, which can result in ineffective regeneration. In extreme cases, the result can be irreversible damage to exhaust system components. The inventors' concept is to alter either regeneration scheduling or shift scheduling to avoid shifting while regenerating.

Transmission shift signal for aftertreatment device control

A lean NOtrap is a diesel exhaust aftertreatment system is selectively denitrated based on a measure relating to the state and/or the performance of the exhaust aftertreatment system, or a portion thereof comprising the lean NOtrap, reaching a critical value. The critical value is varied according to the demands currently being place on the exhaust aftertreatment system. In one embodiment, the critical value is set based on engine speed-load information. The method regenerates more frequently when exhaust aftertreatment demands are high and less frequently when demands are low. The method improves aftertreatment performance while reducing aftertreatment fuel penalty.

Algorithm incorporating driving conditions into LNT regeneration scheduling

A method is provided for regenerating a LNT in a diesel engine exhaust aftertreatment system. Typically, the aftertreatment system comprises a fuel reformer, a LNT, and a SCR catalyst in that order. Over the course of the regeneration, the concentration or flow rate of syn gas is increased, peaked, and then reduced. Preferably, the syn gas concentration or flow rate and the fuel reformer temperature are simultaneously controlled using at least a fuel injector and an engine intake air throttle. The pattern of increasing the syn gas concentration or flow rate during a first part of the regeneration and decreasing the syn gas concentration of flow rate in a latter part of the regeneration reduces the fuel penalty for the regeneration and improves the ammonia production rate as compared to a system in which the syn gas concentration or flow rate is essentially constant throughout the regeneration.

Optimal fuel profiles

One concept relates to power generation system, comprising a diesel engine, an exhaust manifold, a turbocharger, and an exhaust line in which are configured a fuel reformer and a LNT. A fuel injector is configured to inject fuel into the manifold upstream of the turbine. The high temperatures upstream of the turbine cause the fuel to crack into smaller molecules, releasing heat and providing a boost to the turbocharger. The fuel injected into the manifold also undergoes intense mixing as it passes through the turbocharger. Injecting fuel in this manner provides several benefits for reformer operation. Another concept relates to a manifold fuel injector used to provide fuel for heating a DPF.

Growing community of inventors

Commerce Township, MI, United States of America

Dmitry Arie Shamis