Palo Alto Research Center Inc.

Xerox Corporation

Divyaraj Desai

Jessica Louis Baker Rivest

Vedasri Vedharathinam

Dane Andrew Boysen

Gabriel Iftime

Armin R Volkel

Saroj Kumar Sahu

Craig Eldershaw

Ashish V Pattekar

Eugene S Beh

Martin Sheridan

Ranjeet Balakrishna Rao

Todd Karin

Sean Roark Garner

Richard J Steele

Ashutosh Kole

Rahul Pandey

Eugene Shin Ming Beh

Scott Alan Elrod

Michael Alexander Benedict

Mahati Chintapalli

Sean Emerson Doris

Junhua Wei

Quentin Lc Van Overmeere

Quentin L C Van Overmeere

Rajesh Kumar Padmarajan

Vedhasri Vedharathinam

Richard Steele

Martin J Sheridan

Methods comprising: evaporating a catalyst source to produce a catalyst gas; condensing the catalyst gas to produce a catalyst vapor comprising catalyst droplets suspended in a gas phase; and contacting the catalyst vapor with a hydrocarbon gas to catalyze a decomposition reaction of the hydrocarbon gas into hydrogen gas and carbon. And, systems comprising: a catalyst source evaporator that provides a first stream to a reactor; a hydrocarbon source that provides a second stream to the reactor; a cooling column coupled to the reactor via a third stream comprising hydrogen, catalyst liquid, solid carbon, optionally catalyst gas, and optionally unreacted hydrocarbon gas such that the cooling column receives the third stream from the reactor; and wherein the cooling column has effluent streams that include (a) a fourth stream that comprises hydrogen and optionally catalyst gas and (b) a fifth stream that comprises catalyst liquid.

Liquid metal condensate catalyzed hydrocarbon pyrolysis

A method to decompose a hydrocarbon reactant into a gaseous product and a solid product includes generating a mist of a liquid material within a reactor volume, heating the reactor volume, introducing a hydrocarbon reactant into the reactor volume to produce a solid product and a gaseous product, separating the solid product from the liquid material, removing the solid product and gaseous product from the reactor volume, and recirculating the liquid material be re-introduced to the reactor volume.

High throughput methane pyrolysis reactor for low-cost hydrogen production

An apparatus to decompose a hydrocarbon reactant into a gaseous product and a solid product includes a reactor volume, a reservoir of liquid material, a plurality of nozzles connected to the reservoir of liquid material, the plurality of nozzles configured to distribute the liquid material into the reactor volume from the reservoir as a liquid mist, a gas inlet connected to a hydrocarbon gas source to receive hydrocarbon gas reactant, a distributor connected to the inlet to distribute the hydrocarbon gas reactant into the reactor volume, a heat source located adjacent the reactor volume configured to heat the reactor volume, a separator to separate the solid product from the liquid material, a re-circulation path connected between the reactor volume and the reservoir to re-circulate the liquid material from the reactor volume to the reservoir, a gas outlet connected to the reactor volume configured to outlet hydrogen gas from the reactor volume, and at least one filter connected to the gas outlet to remove entrained solid product from the hydrogen gas.

Systems comprising a carbon fiber reactor for fabricating carbon fiber, the reactor comprising a receptacle for containing a carbon-metal melt, and a plurality of nozzles through which a plurality of menisci are formed by the carbon-metal melt for contact with a carbon seed to fabricate the carbon fiber; and a heater for heating the carbon-metal melt.

Carbon fiber fabrication systems and methods

A method for producing a homogenous molten composition and a fluid product is disclosed. For example, the method includes producing a first molten metal composition in an enclosed volume, contacting a hydrocarbon reactant with the first molten metal composition, decomposing the hydrocarbon reactant into at least one fluid product and carbon, forming a metal alloy from a mixture of the carbon and the first molten metal composition, and separating a homogenous second molten composition from the metal alloy.

Process and system for steel and hydrogen production using recycled ferrous scrap and natural gas

Methods comprising: contacting a carbon fiber seed to a carbon-metal melt, drawing the carbon fiber seed to form a carbon fiber. And, systems and apparatuses comprising: a carbon fiber reactor for fabricating carbon fiber, the reactor comprising a receptacle for containing a carbon-metal melt, and a plurality of nozzles through which a plurality of menisci are formed by the carbon-metal melt for contact with a carbon seed to fabricate the carbon fiber.

A system for hydrocarbon decomposition comprising a reactor volume, a mechanism to distribute the liquid catalyst as a liquid mist, a distributor to distribute a hydrocarbon reactant, a heat source, a separator to separate the solid product from the liquid catalyst, a re-circulation path and mechanism to re-circulate the liquid catalyst, and an outlet for at least one gaseous product. A system to distribute a liquid to an enclosed volume as a mist has a plurality of orifices designed to break the liquid into a mist. A method to decompose a hydrocarbon reactant includes generating a mist of a liquid catalyst, heating the reactor volume, introducing a hydrocarbon reactant into the reactor volume to produce a solid product and a gaseous product, separating the solid product from the liquid catalyst, removing the solid and gaseous products from the reactor volume, and recirculating the liquid catalyst to the reactor volume.

An electrochemical stack includes a solid electrolyte membrane as one of the components of a membrane electrode assembly. The membrane may have been formed during stack assembly via an in situ reaction.

Electrochemical stack with solid electrolyte and method for making same

An electrochemical device suited to modifying a carbon dioxide concentration in an interior space includes a cathode chamber with an inlet which receives a feed gas containing carbon dioxide. A reduction catalyst layer in the cathode chamber reduces carbon dioxide in the gas to form an ionic carrier species. An anode chamber with an outlet outputs a gas comprising carbon dioxide. A solid electrolyte membrane spaces the anode chamber from the cathode chamber and transports the ionic carrier species between the cathode chamber and the anode chamber. The membrane includes an ionic liquid. An oxidation catalyst layer in the anode chamber oxidizes the ionic carrier species to form carbon dioxide. A voltage source provides a voltage difference across the membrane.

System and method for adjusting carbon dioxide concentration in indoor atmospheres

A system comprises a first electrode, an electrolyte membrane, and a second electrode. The first electrode is configured to reduce oxygen in a gas to an oxygen carrier ion at an intermediate temperature. The electrolyte membrane is configured to transport the oxygen carrier ion, and the second electrode is configured to oxidize the oxygen carrier ion to an oxygen molecule. Oxidation of the oxygen molecule consumes less than four electrons.

System and method for electrochemical separation of oxygen

A method for transporting nitride (N) ions in an electrochemical cell includes providing nitrogen to a first side of a solid electrolyte membrane to form nitride ions and transporting the nitride ions across the solid electrolyte membrane. The solid electrolyte membrane includes a metal nitride. The method may be used for ionically-mediated separation and/or compression of nitrogen or to form ammonia.

Method for transporting nitride ions in an electrochemical cell

A process for decomposing a hydrocarbon-containing composition includes feeding the hydrocarbon-containing composition to a reactor containing a catalytically active molten metal or a catalytically active molten metal alloy, wherein the metal or alloy catalyzes a decomposition reaction of the hydrocarbon-containing composition into a hydrogen-rich gas phase and a solid carbon phase. The solid carbon phase is insoluble in the metal or alloy. The process may be a continuous process.

System and method for pyrolysis using a liquid metal catalyst

An electrodialytic battery system comprises an electrodialysis apparatus having first and second reservoirs, wherein concentration of an input solution in the first reservoir increases and concentration of the input solution decreases in the second reservoir during an operation mode. A first redox-active electrolyte chamber comprises a first electrode and a first solution of a first redox-active electrolyte material and has a reversible redox reaction with the first electrolyte material to drive an ion into the first reservoir. A second redox-active electrolyte chamber comprises a second electrode and a second solution of a redox-active electrolyte material and has a reversible redox reaction with the second electrolyte material to accept an ion from the second reservoir. A first type of membrane is disposed between the first and second reservoirs, and a second type of membrane, different from the first type, is disposed between the respective electrode chambers and reservoirs.

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Sunnyvale, CA, United States of America

Divyaraj Desai