Taiwan Semiconductor Manufacturing Comp. Ltd.

Ding-Jeng Yu

Chi-Hsin Lo

Kun-Ming Huang

Cheng-Wei Lee

Wen-Chen Chien

A new method is provided for the creation of an aluminum bump on a surface of a semiconductor device. A patterned layer of aluminum overlying a substrate is created, the patterned layer of aluminum is the layer of aluminum over which a contact bump is to be created. A layer of passivation is deposited, a first layer of photoresist is deposited for the creation of an opening in the layer of passivation that partially exposed the surface of the patterned layer of aluminum. This patterned first layer of photoresist remains in place, a layer of aluminum is sputter deposited, a second layer of photoresist is deposited which is patterned and etched for the creation of the aluminum bump overlying the patterned layer of aluminum. The aluminum solder bump is created by etching the deposited layer of aluminum. After the solder bump has been created, the patterned first and the second layers of photoresist are removed in one processing step, leaving in place the solder bump.

Process improvement for the creation of aluminum contact bumps

A method is disclosed for forming an aluminum bump on an integrated circuit (IC) chip without leaving any metal residue on the passivation layer of the chip. This is accomplished by planarizing the passivation layer with spin-on-glass (SOG) and then forming a PECVD oxide as a sacrificial layer over the SOG, and etching through these layers to form an opening over a metal pad underlying the passivation layer. Then, a layer of aluminum is deposited over the substrate, including the opening, to form an aluminum bump. Aluminum bump is next formed by etching through a patterned oxide which acts as a hard mask over the aluminum layer. The SOG is then removed leaving the passivation layer free of any aluminum residue.

Growing community of inventors

Taipei, Taiwan

Ding-Jeng Yu