Aptiv Technologies Ag

Dineshkumar Manoharan

Rangarajan Sundarakrishnamachari

John R Morello

Matthew L Penn

Velmurugan Kandasamy

Jack Farrell

Siddhan Manickam

A connector assembly includes a connector body having a terminal cavity and a cantilevered resilient primary terminal locking arm configured to secure a terminal. The terminal defines a terminal release ramp and a locking ridge. The connector assembly also includes a primary lock reinforcement (PLR) device having a cantilevered resilient secondary terminal locking arm that inhibits the PLR device from moving from a pre-staged position to a fully staged position prior to the terminal being inserted into the terminal cavity due to a blocking condition between the secondary terminal locking arm and a cavity wall of the terminal cavity. The secondary terminal locking arm flexes outwardly as the terminal is inserted within the terminal cavity, thereby clearing the blocking condition. The PLR device has a side wall that inhibits outward flexing of the primary terminal locking arm.

Primary lock reinforcement for connector locking system with resilient and rigid locking surfaces

An electrical connector assembly terminal modules configured to contain electrical terminals connected to one or more electrical cables, an inner module frame in which terminal modules are secured, and an outer housing having cantilevered locking arms with primary surfaces and secondary surfaces on inner sides of the locking arms to secure the inner module frame to the female outer housing. Latch surfaces of the inner module frame engage the primary surfaces when the inner module frame is inserted within the female outer housing. The female outer housing receives a header having side walls surrounding mating electrical terminals. The locking arms define ramp features on outer sides of the locking arms that push the locking arms inwardly when the side walls contact the ramp features of the locking arms as the header is inserted within the outer housing. A method of assembling such an electrical connector is also provided.

Connector assembly with flexible lock and event driven wedge

An electrical connector assembly includes a first connector body, a male terminal stabilizer disposed within the first connector body that is movable from a pre-staged position to a full staged position, a second connector body, means for retaining the male terminal stabilizer in the pre-staged position until the second connector body is inserted within the first connector body, means for releasing the male terminal stabilizer from the pre-stage position and allow the second connector body to push the male terminal stabilizer to the full staged position, means for returning the male terminal stabilizer from the full staged position to the pre-staged when the second connector body is withdrawn from the first connector body, and means for retaining the male terminal stabilizer in the first connector body as the second connector body is withdrawn from the first connector body.

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Chennai, India

Dineshkumar Manoharan