Engelhard Corporation

Dianne O Simone

Jennifer S Feeley

Robert J Farrauto

Teresa Kennelly

Matthew P Larkin

Yiu Kwan Lui

James C Fu

Leonard M Quick

Martha M Hamil

A combustor for supporting the catalytic combustion of gaseous carbonaceous fuel contains a catalyst zone in which is disposed a catalyst body comprising at least one catalyst member, a separator zone comprising a separator body and a downstream zone where homogeneous combustion occurs. The catalyst member contains a carrier and a catalyst material deposited thereon. The catalyst body may, optionally, contain additional catalyst members downstream of the at least one catalyst member. The separator body contains a carrier-type monolith containing ceramic fibers in a matrix. One of the optional additional catalyst members may also contain such a monolith on which the catalyst composition is disposed.

Catalytic combustion system including a separator body

A combustor for supporting the catalytic combustion of a gaseous carbonaceous fuel/air combustion mixture contains a catalyst zone in which is disposed a catalyst body comprising at least a first and a second catalyst member and further contains a downstream zone where homogeneous combustion occurs. Each catalyst member is comprised of a carrier body having a catalyst material deposited thereon. The first carrier is made of a silica-magnesia-alumina material comprised primarily of cordierite, mullite and corundum and the second carrier is made of a ceramic fiber matrix material comprising ceramic (alumina-boron oxide-silica) fibers in a silicon carbide matrix.

Substrate configuration for catalytic combustion systems

A catalyst member for use in processes for the catalytic combustion of gaseous carbonaceous fuels is made from a stabilized carrier having a plurality of gas flow passages extending therethrough defined by channel walls and a catalyst material disposed on the channel walls, wherein the carrier is stabilized against interaction with the catalyst material. The stabilized carrier may be prepared from a monolith comprising silica, magnesia and alumina that has a coating of alumina on the channel walls and by subjecting the coated monolith to stabilizing conditions. The stabilizing conditions may include exposure to high temperature steam.

Stabilized catalyst carrier and improved carrier configuration for

A catalyst bed (30) for a combustor (18) for supporting the catalytic combustion of a gaseous air/fuel (e.g., methane or natural gas) combustion mixture contains an igniter catalyst member (1) upstream of a promoter catalyst member (2). The catalyst members each comprise carrier monoliths, the igniter catalyst member (1) having an igniter catalyst material deposited thereon and the promoter catalyst member (2) having a promoter catalyst material deposited thereon. The igniter catalyst material is distinguished from the promoter catalyst material in one or more of the following ways: the igniter catalyst material may have (a) a higher catalytic activity for combustion of the air/fuel mixture, (b) a lower catalyst deactivation temperature than the promoter catalyst material, and/or (c) the promoter catalyst regeneration temperature range brackets the upper limit of the regeneration temperature range of the igniter catalyst.

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Edison, NJ, United States of America

Dianne O Simone