Maxim Integrated Products, Inc.

Volterra Semiconductor Corporation

Di Yao

Alexandr Ikriannikov

Andrea Pizzutelli

Thurein Soe Paing

Ilija Jergovic

An inductor includes a magnetic core, a first winding, a first electrically conductive standoff, and a second electrically conductive standoff. The magnetic core includes opposing first and second outer surfaces separated from each other in a first direction. The first winding has first and second ends, and the first winding is wound around at least a portion of the magnetic core. The first electrically conductive standoff is connected to the first end of the first winding, and the first electrically conductive standoff extends along the magnetic core in the first direction from the first outer surface to the second outer surface. The second electrically conductive standoff is connected to the second end of the first winding, and the second electrically conductive standoff extends along the magnetic core in the first direction from the first outer surface to the second outer surface.

Inductors including electrically conductive standoffs

A coupled inductor includes first and second magnetic rails, a plurality of connecting magnetic elements, and a plurality of windings. The first and second magnetic rails are separated from each other in a first direction, and the first magnetic rail has a first cross-sectional area A1 as seen when viewed in the first direction. Each connecting magnetic element is disposed between the first and second magnetic rails in the first direction. The plurality of connecting magnetic elements collectively have a second cross-sectional area A2 as seen when viewed in the first direction, and a ratio of A2/(A1−A2) is at least 1.5. A respective winding is wound at least partially around each connecting magnetic element.

Switching power converter assemblies including coupled inductors, and associated methods

A switching power converter includes a first switching stage, a second switching stage, a coupled inductor, and a boost winding. The coupled inductor includes a first phase winding, a second phase winding, and a magnetic core. The first phase winding is wound at least partially around a first portion of the magnetic core, and the first phase winding is electrically coupled to the first switching stage. The second phase winding is wound at least partially around a second portion of the magnetic core, and the second phase winding is electrically coupled to the second switching stage. The boost winding forms at least one turn such that mutual magnetic flux associated with each of the first and second phase windings flows through the at least one turn.

Boosted coupled inductors and associated systems and methods

A coupled inductor includes a ladder magnetic core including (a) a first rail and a second rail separated from each other in a first direction and (b) a plurality of rungs separated from each other in a second direction. The second direction is orthogonal to the first direction, and each rung of the plurality of rungs is disposed between the first rail and the second rail in the first direction. The coupled inductor further includes a plurality of windings, where each winding of the plurality of windings is partially wound around a respective one of the plurality of rungs such that each winding of the plurality of windings does not overlap with itself when the coupled inductor is viewed cross-sectionally in a third direction. The third direction is orthogonal to each of the first direction and the second direction.

Low-height coupled inductors

A coupled inductor for low electromagnetic interference includes a plurality of windings and a composite magnetic core including a coupling magnetic structure formed of a first magnetic material and a leakage magnetic structure formed of a second magnetic material having a distributed gap. The coupling magnetic structure magnetically couples together the plurality of windings, and the leakage magnetic structure provides leakage magnetic flux paths for the plurality of windings.

Coupled inductors for low electromagnetic interference

A coupled inductor array includes a monolithic magnetic core formed of magnetic materials having a distributed gap, first and second windings, and a low-permeability magnetic structure. The first and second windings form respective first and second winding turns around a common winding axis extending in the height direction. The low-permeability magnetic structure is embedded in the monolithic magnetic core and forms a loop around the common winding axis. The low-permeability magnetic structure separates the first and second winding turns in the height direction, and the low-permeability magnetic structure is formed of a magnetic material having a lower magnetic permeability than the one or more magnetic materials forming the monolithic magnetic core. One possible application of the coupled inductor array is in a multi-phase switching power converter.

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Di Yao