Huntsman Polymers Corporation

Dharmendra Jani

Mahendra T Thakker

Jesus F Galindo

Andres Sustic

The invention relates to methods for preparing a fiber, thread or yarn including a polymer blend of a predominantly atactic flexible polyolefin polymer having a high weight average molecular weight of at least about 100,000 and a heat of fusion of about 15 to 60 J/g with an isotactic polypropylene polymer, and forming the polymer blend into a fiber, thread or yarn, wherein the flexible polymer is present in an amount sufficient to increase the elasticity of the fiber, thread or yarn to inhibit substantial breakage thereof, for use in non-woven products. The invention also relates to the fiber, thread or yarn including the polymers, as well as non-woven products prepared therefrom. Moreover, the invention relates to composite articles including the fiber, thread or yarn in combination with adhesive compositions, and polymer blends used for such adhesive compositions.

Polyolefin blends used for non-woven applications

Multi-layer film products comprising an inner or core layer made from polyolefin polymers produced by polymerizing an .alpha.-olefin in the presence of a catalyst including: a pro-catalyst having a magnesium halide; an aluminum halide; a tetravalent titanium halide, ;an electron donor; and a silane having the formula R.sub.1 R.sub.2 Si(OR.sub.3)(OR.sub.4), wherein R.sub.1 and R.sub.2 are each an H, C.sub.1-6 alkyl, aryl, C.sub.5-12 cycloalkyl, each of which may be unsubstituted, mono- or di-substituted, and R.sub.3 and R.sub.4 are H, C.sub.1-6 alkyl, or a mono- or di-substituted C.sub.1-6 alkyl; and a co-catalyst comprising an organometallic compound, or reaction products of the pro-catalyst and the co-catalyst. The film products have excellent clarity, superior dart impact, resistance to tear and favorable sealibility characteristics.

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Odessa, TX, United States of America

Dharmendra Jani