Daimler Ag

Daimler Chrysler Ag

Dezsoe Schilling

Patrick Izquierdo

Jens Boehm

Axel Heuberger

Dieter Brackenhammer

Stefan Diessner

Herald Pfeffinger

Juergen Traber

Nazario Vocino

Walter Zwink

Martin Hartweg

Karl Holdik

Peter Stocker

Franz Rueckert

Helmut Schaefer

Wolfgang Pellkofer

Tobias Hercke

Michael Gruener

The invention relates to a process for roughening metal surfaces to improve adhesion of layers which are thermally sprayed thereon, in that in a first process step recesses or depressions () are introduced into the surface in a material-detaching or material-removing treatment so that the protruding metal of the surface forms raised microstructures (), in particular projections, ridges, protuberances or bumps, these microstructures being reworked in at least a second process step by shaping and/or breaking so that a significant proportion of the structures form undercuts () in relation to the surface.

Surface conditioning for thermal spray layers

In a process for chip-forming machining of thermally sprayed cylinder barrels of a cylinder crankcase, a cylinder crankcase is cast, those surfaces of the subsequent cylinder barrels which are to be thermally coated are roughened, the cylinder barrels are coated by a thermal spraying process, and the cylinder barrels are remachined to final dimensions. Machining of an insertion bevel and/or an end bevel and/or the cylinder head sealing surface and/or the crankshaft space and/or a cylinder bore is carried out in a chip-forming manner, and a respective chip-forming tool is guided so that the respective cutting edges penetrate into the material which is to be removed from the outside.

Process for the chip-forming machining of thermally sprayed cylinder barrels

In a process for processing cylinder crankcases having sprayed cylinder barrels, in which process a cylinder crankcase is cast, those surfaces of the subsequent cylinder barrels which are to be thermally coated are roughened, the cylinder barrels are coated by a thermal spraying process, and the cylinder barrels are remachined to final dimensions. After the thermal spraying process, coating material is at least partially removed from the crankshaft-side part of the cylinder crankcase.

Process for processing cylinder crankcases having sprayed cylinder barrels

In a process for casting a metallic semi-finished product into a casting, the semi-finished product is roughened on a surface which faces the casting, then being placed in a defined position in a casting mold and surrounded with casting metal, after which a firm bond is formed between the semi-finished product and the solidified casting metal at the roughened surface. The surface of the semi-finished product is roughened by high-pressure water blasting.

Process for incorporating a metallic semi-finished product by casting

Growing community of inventors

Hemmingen, Germany

Dezsoe Schilling