Molins Plc

Desmond W Molins

Dennis Hinchcliffe

Francis A Labbe

Peter A Clarke

Frank Heybourn

Eryk Stefan Doerman

Brian H Warner

Paul R Wiese

Raymond G Coyte

John A Mills

Robert William Davies

Barry G Applegate

Stanley V Starkey

Eric A Luddington

Tom Rowlands

Norman Walter Jackson

Michael J Soborowski

Edward J Orpin

Anthony W Watson

Alan G Claydon

A cigarette buffer reservoir system includes mobile containers (18) which are loaded and unloaded by transfer of successive batches of cigarettes between the container and a common transfer station (16) connected to a mass flow conveyor system (2-19) linking at least one maker (3) and at least one packer (5). The transfer station (16) has suction assistance (32) bearing on the ends of the cigarettes to allow separation of cigarettes in a container into batches for transfer during unloading. The transfer station (16) preferably also includes a conveyor (26) with retractable spaced partitions (30) for supplying or receiving successive batches, and at least one pusher (32,34) for transferring batches to or from the conveyor in a direction parallel to the cigarettes.

Conveyor system for rod-like articles

Loss of tobacco from the ends of cigarettes is reduced or prevented by applying foamed adhesive thereto. The foam may in general be blown onto the cigarette ends [(FIGS. 1, 2 and 4)] or may be 'printed' onto the cigarette ends [(FIG. 3 and FIGS. 5 and 6)]. The expansion ratio of the foam in preferably at least 10:1, so that very little liquid adhesive is needed to contact a significant area of tobacco. Thus the liquid content of the adhesive may be readily absorbed into the tobacco so as not to create a drying problem. In a preferred example [(FIG. 1)] foam is supplied by a pipe [24] to fill apertures on a disc [20] from which measured quantities of foam are blown by an air jet from a pipe [28.] Suction is applied to the filter ends [108]of the cigarettes via a manifold [18] and flexible seals [12C] to help in drawing the foam into the cigarettes.

Cigarette manufacture

Filter tipped cigarettes are turned end for end by a narrow flexible belt (10) which is twisted in a figure of eight about pulleys (13, 14). The belt (10) has flutes (8) which engage only the tipped ends (T). A tensioned thin flexible strip (22) covers the open sides of the flutes (8) to retain the cigarettes while being turned, and endwise movement of the cigarettes is prevented by a fixed guide (26). In a modification, a belt (34) has flutes (32) formed in opposite sides and extends between pulleys (36,38), with a single 180 degree twist in the upper run. After being tip-turned, the cigarettes are removed from the inner side of the belt by suction in flutes 50 and moved endwise by a cam (60) away from belt (34) for transfer to a drum 62. Belt (34) may have flutes in only one side, in which case a second 180 degree twist is formed in the lower run.

Cigarette turning apparatus

A continuous line of laterally moving cigarettes is provided by extracting a row of cigarettes from an 80-column hopper 10, supporting the row by suction on the underside of a fluted beam 18 mounted on a pair of cranks 20, and cyclically rotating the cranks to bring the speed of the beam up to that of a fluted conveyor 32, where the row is deposited at the end of a previously transferred row. From the continuous line of cigarettes shorter rows are subsequently removed by known suction drums to form a succession of groups ready for packing on a continuous packer.

Forming lines of cigarettes

A mass flow of cigarettes is reduced in width as it passes downwardly through chutes into a passage in which the cigarettes are formed as a stream two rows deep. The cigarettes are fed onto a fluted drum and accelerated to form gaps between them, the cigarettes in one row being held by suction in the flutes and those in the other row resting on top of them and being kept in place by suction. From the fluted drum the cigarettes are transferred to a further fluted drum as a single row, by being fed between a stripper and a fixed plate which are positioned so that only one cigarette, from each row alternately, can pass into a flute on the further drum. The cigarettes may then be collated into groups ready for packing.

Feeding rod-like articles

Loss of tobacco from the ends of cigarettes is reduced or prevented by applying foamed adhesive thereto. The foam may in general be blown onto the cigarette ends or may be 'printed' onto the cigarette ends. The expansion ratio of the foam in preferably at least 10:1, so that very little liquid adhesive is needed to contact a significant area of tobacco. Thus the liquid content of the adhesive may be readily absorbed into the tobacco so as not to create a drying problem. In a preferred example foam is supplied by a pipe to fill apertures on a disc from which measured quantities of foam are blown by an air jet from a pipe. Suction is applied to the filter ends of the cigarettes via a manifold and flexible seals to help in drawing the foam into the cigarettes.

Method and apparatus for minimizing loose ends in cigarettes

Filter cigarettes are produced by uniting tobacco sections (12, 122) and filter portions (21, 120) with a wrapper (28, 124) which carries a relatively thick circumferential bead (126) of adhesive or other filler material to provide an effective seal around the cigarette. The cigarettes may be assembled on parallel assembly lines (16, 18) supplied with tobacco sections from a common maker line (10) by a carrier conveyor (14) arranged to supply alternate sections to different assembly lines disposed at 90.degree. to the maker line.

Uniting rod-like articles, particularly for filter cigarette manufacture

A method and apparatus for packing batches of cigarettes, in which batches B are transferred from a hopper 10 into compression boxes 16 of an intermittent conveyor 14, and are then packaged (e.g. in soft packs) while passing along continuous conveyors 22, 30 and 38. Compressed batches B are transferred into U-shaped foil wrappers F1 in compartments 28 of the conveyor 22, when folding flaps 88 fold over the two sides of the wrapper before the transfer is completed (FIG. 4). In a modification, the batches are formed from a continuous stream of cigarettes (FIGS. 8 and 9), and any voids V in the stream are filled by an intermittent acceleration rotor 350 (FIG. 11).

Cigarette packing machines

A vertical feed apparatus for conveying a continuous stack of cigarettes upwards and/or downwards includes one or two bands which convey the stack around a rotatable member, from a horizontal conveyor to a pair of vertical conveyors, the bands being laterally offset from the horizontal and vertical conveyors.

Conveyor systems for cigarettes and other rod-like articles

A stack of sheets, in particular hinged-lid blanks B for cigarette packets, are disposed in a vertical stack S from the top of which successive sheets are lifted by a suction member and removed by mechanical means, e.g. by a pair of conveyors 21 provided with pushers 23. The suction member may be a gang of sleeves 14 to which suction is continuously supplied, so that when a sheet B is engaged by the sleeves they are lifted automatically by suction in readiness for the pushers 23 to remove the raised sheet B, after which the sleeves again drop by gravity. The stack S may be inched around a J-shaped stack, or lifted by a pair of divergent conveyors 30 to which replenishing groups of blanks G are fed from underneath.

Sheet feeding apparatus

A reservoir, particularly for cigarette packets, stores rectangular arrays of packets on vertically-spaced platforms. The reservoir is filled or emptied by moving successive batches of packets transversely off (or onto) a conveyor on which packets are moved in line, e.g. from a cigarette packing machine to a cigarette wrapping machine. When a platform is completely full it is indexed upwards and another platform moved from a store to take its place. The spacing between adjacent platforms in the empty platform store is less than that between platforms in use for supporting packets; this is achieved by supporting the platforms by tapes, similar to those of a venetian blind.

Packet reservoir

In a system for making and packing cigarettes, cigarette making and packing machines are arranged in units each including a making machine, a packing machine and a reservoir, each unit being slightly mis-matched as to its making and packing outputs so as to have, on average, a surplus or deficit of cigarettes which is fed away or made up by a transfer conveyor linked to an additional packing or making machine which absorbs the surplus or makes up the deficit of all the units as the case may be.

Cigarette conveyor systems

A mobile reservoir system for rod-like articles such as cigarettes in which trays are moved in trolleys and each tray is capable of receiving articles in stack formation from an overhead mass flow outlet at a combined loading/unloading station. The mass flow outlet is closable by a rolling gate closure device. Each tray has parallel compartments for simultaneously receiving batches from streams passing from a producing machine and contains captive platforms movable by drive means at the loading/unloading station to progressively lower the articles into each compartment. Articles may be returned through the mass flow outlet by reversal of the drive means and upward movement of the platform; side bands may engage the articles through slots in the trays to aid this upward movement.

Handling rod-like articles

Spaced groups of component filter portions for forming into composite filter rods are assembled by retarding selected portions of the stream by means of transversely-applied suction. The suction means may include a rotary valve operable periodically to connect a suction manifold to a suction outlet adjacent the path of the stream. The stream may be formed and conveyed at an endless band which receives the portions indirectly from a hopper via a fluted drum. The hopper may incorporate an additional feed band which agitates the rods in the hopper to ensure that each flute of the fluted drum receives a rod.

Method and apparatus for assembling rod-like articles

Improvements relating to composite filter rods, for producing composite filters for attachment to cigarettes, are obtained by partially enclosing a stream of spaced filter portions in a continuous wrapper so that pockets between the filter portions for receiving granular filter material are particularly well-defined. The material is introduced into the pockets through a relatively narrow opening defined on one side by the free edge of one side of the wrapper and on the other side by a longitudinal fold line in the wrapper. After filling, the part of the wrapper beyond the fold line is sealed over to complete the rod.

Growing community of inventors

London, United Kingdom

Desmond W Molins