Globalfoundries Inc.

Derya Deniz

Vimal Kumar Kamineni

Abner Bello

Abhijeet Paul

William James Taylor, Jr

Robert J Miller

Benjamin G Moser

Sunit S Mahajan

Domingo A Ferrer Luppi

One aspect of the disclosure relates to a contact within a dielectric layer to a source/drain terminal of a field-effect-transistor (FET). The contact may include: a titanium-tantalum-silicide at a surface of the source/drain terminal; a barrier layer over the titanium-tantalum-silicide; and a metal over the barrier layer and extending to a top surface of the dielectric layer.

Source/drain terminal contact and method of forming same

One method disclosed herein includes forming a first stressed conductive layer within the trenches of a FinFET device and above the upper surface of a fin, forming a second stressed conductive layer above the first stressed conductive layer, removing a portion of the second stressed conductive layer and a portion of the first stressed conductive layer that is positioned above the fin while leaving portions of the first stressed conductive layer positioned within the trenches, and forming a conductive layer above the second stressed conductive layer, the upper surface of the fin and the portions of the first stressed conductive layer positioned within the trenches.

Methods of forming stressed fin channel structures for FinFET semiconductor devices

A semiconductor device with an n-type transistor and a p-type transistor having an active region is provided. The active region further includes two adjacent gate structures. A portion of a dielectric layer between the two adjacent gate structures is selectively removed to form a contact opening having a bottom and sidewalls over the active region. A bilayer liner is selectively provided within the contact opening in the n-type transistor and a monolayer liner is provided within the contact opening in the p-type transistor. The contact opening in the n-type transistor and p-type transistor is filled with contact material. The monolayer liner is treated to form a silicide lacking nickel in the p-type transistor.

Fabrication of nickel free silicide for semiconductor contact metallization

Performance of a FinFET is enhanced through a structure that exerts physical stress on the channel. The stress is achieved by a combination of tungsten contacts for the source and drain, epitaxially grown raised source and raised drain, and manipulation of aspects of the tungsten contact deposition resulting in enhancement of the inherent stress of tungsten. The stress can further be enhanced by epitaxially re-growing the portion of the raised source and drain removed by etching trenches for the contacts and/or etching deeper trenches (and corresponding longer contacts) below a surface of the fin.

FinFET channel stress using tungsten contacts in raised epitaxial source and drain

One illustrative method disclosed herein includes, among other things, forming a plurality of fin-formation trenches that define a fin, forming a first stressed layer within the trenches and above the fin and performing at least one etching process on the first stressed layer so as to define spaced-apart portions of the first stressed layer positioned at least partially within the trenches on opposite sides of the fin. The method also includes forming spaced-apart portions of a second stressed layer above the spaced-apart portions of the first layer, forming a third stressed layer above the fin between the spaced-apart portions of the second layer and, after forming the third layer, forming a conductive layer above the second and third layers.

Approaches are provided for forming a semiconductor device (e.g., a FET) having a multi-function layer (e.g., niobium carbide (NbC)) that serves as a work function layer and a gate metal layer in gate stacks of solid state applications. By introducing a single layer with multiple functions, total number of layers that needs processing (e.g., recessing) may be decreased. As such, the complexity of device integration and resulting complications may be reduced.

Semiconductor device incorporating a multi-function layer into gate stacks

Formation of a semiconductor device with NiGe or NiSiGe and with reduced consumption of underlying Ge or SiGe is provided. Embodiments include co-sputtering nickel (Ni) and germanium (Ge), forming a first Ni/Ge layer on a Ge or silicon germanium (SiGe) active layer, depositing titanium (Ti) on the first Ni/Ge or Ni/Si/Ge layer, forming a Ti intermediate layer, co-sputtering Ni and Ge on the Ti intermediate layer, forming a second Ni/Ge layer, and performing a rapid thermal anneal (RTA) process.

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Troy, NY, United States of America

Derya Deniz