Ford Global Technolgoies, LLC

Gm Global Technolgoy Operations, Inc.

Derek Kinch

Hrudaya Mahapatro

Robert Orley Burkhart

Joseph Scott Slayton

John Butwin

Anthony G Koenings

Wei Zhuang

Richard Reynolds Hathaway

Lev Pekarsky

Timothy Fedullo

Scott Joseph Gittins

Bradley Dean Riedle

Stephen Michael Cicala

Todd Curtis Spaulding

Jeffrey James Tumavitch

Samuel Melville Glauber

Brian J Deurloo

Cory Benson LaRoche

Mark Richard Dobson

John Randall Armstead

Raymond Theodore Gage

Sylvia Chen

Steven Anatole Frait

Kurt Howard Nickerson

Joel H Gunderson

Robert J Miller

Dengfu Zhang

Brian Michael O'Neil

Michael J Habel

Pramod Kumar Jain

Kendrick Morrison

William David Guarino

Alexander Phillip McDonnell

Emad Al-Regib

Mark Davis

George Herr

Lisa Waldock

Abdul Motin

Timothy Andrew Sikowski

Bharath Madduri

Akhter Uz Zaman

Matthew Scott Malnar

Ravindra Velamakanni

David A Pollard

Lev Perkarsky

Kyle Ogrodzinski

A vehicle includes a heat exchanger, a transmission, and a controller. The transmission is configured to transfer power within a powertrain. The transmission has a primary fluid circuit, a secondary fluid circuit, and a valve. The secondary fluid circuit is configured to divert the fluid from the primary fluid circuit and deliver the fluid to the heat exchanger. The valve is configured to control diverting fluid from the primary fluid circuit to the secondary fluid circuit. The controller is programmed to, in response to a temperature of the fluid being outside of a desired range, open the valve to direct the fluid toward the heat exchanger via the secondary fluid circuit. The controller is further programmed to, in response to the temperature of the fluid being within the desired range, close the valve to isolate the fluid from the secondary fluid circuit and the heat exchanger.

Transmission fluid temperature control system

A vehicle transaxle includes a housing, an electric machine, and rotating components. The housing defines an internal cavity, a first channel, and a second channel. The first and second channels branch from a common inlet. The electric machine and rotating components are disposed within the internal cavity. The first channel is configured to deliver fluid to the electric machine for cooling. The second channel is configured to deliver the fluid to the rotating components for lubrication. The cooling channel is sized relative to the lubrication channel such that the fluid is biased from the inlet and toward the second channel in response to a temperature of the fluid being less than a threshold and is biased from the inlet and toward the first channel in response to the temperature of the fluid being greater than the threshold.

Lubrication and cooling oil distribution system for a vehicle transaxle

A transmission includes a gearing arrangement configured to shift speed ratios by disengaging an off-going shift element and engaging an oncoming shift element and an electrohydraulic valve having an actuatable valve element configured to control an engagement state of the oncoming shift element. A controller is programmed to, during a shift of the transmission, in response to the off-going shift element disengaging and an expected ratio change not initiating, monotonically increase current to the valve to a maximum value to overcome frictional resistance on the valve element, and programmed to, in response to expiration of a timer and the ratio change still not initiating, send a repeating pattern of high and low current signals according to a duty cycle to overcome frictional resistance of the valve element.

Transmission shift with pressure controlled cleaning pulses

A hydraulic boost valve includes a housing, a valve seat, and a piston. The housing defines an axially extending internal cavity, a slot that extends radially outward from the internal cavity within the housing, and an outlet port that establishes fluid communication between the slot and a fluid output circuit. The valve seat is secured to an end of the housing. The valve seat defines first and second orifices. The first orifice establishes fluid communication between a fluid input circuit and the outlet port via the slot. The second orifice establishes fluid communication between the fluid input circuit and the fluid output circuit. The piston is disposed within the internal cavity such that the slot is positioned between the piston and an external wall of the housing.

Hydraulic boost valve

A hydraulic control system includes a primary sump and an auxiliary sump. When the transmission fluid is warm, fluid remains in the auxiliary sump reducing the volume of oil in circulation throughout the transmission to reduce parasitic losses. An oil control valve is designed to block flow of oil from the auxiliary sump to the primary sump when the fluid is warm and to allow flow when the fluid is cold. The oil control valve also responds to transmission line pressure. At moderate temperatures, fluid is held in the auxiliary sump when the engine is running but drains back to the primary sump when the engine is off.

Dual sump transmission hydraulic control system

A transmission includes an accumulator to hold one of more shift elements in an engaged state while an engine is off. The transmission also includes a hydraulic park system that disengages park in response to engagement of two shift elements. In some circumstance, draining the accumulator in an uncontrolled manner in the presence of a failed valve may lead to unintentionally disengaging park. To avoid this, the accumulator is discharged in a controlled manner. Fluid is first transferred from the accumulator to a shift element apply chamber. Then, the fluid is vented from the shift element apply chamber.

Method of discharging transmission accumulator

A park valve performs a multi-plexing function in which an out-of-park circuit is connected to line pressure when the valve is in an out-of-park position and is vented when the valve is in a park position. When particular clutches are released, the out-of-park circuit biases the park valve toward the out-of-park position. To engage park, a controller commands a low line pressure, reducing the forces that bias the park valve toward the out-of-park position. To accelerate the pressure decay in the line pressure circuit, thereby decreasing the time required to achieve park, the controller commands engagement of one or more shift elements.

Transmission park control system

A transmission includes a hydraulically actuated park valve with two spools in a common housing. One of the spools engages and disengages the park mechanism in response to manipulation of line pressure and engagement of specified shift elements. A pin selectively engages this spool to hold it in position. The valve is designed such that friction holds the spool in position in the absence of hydraulic pressure or electric power. The second spool controls an out-of-park circuit such that the park mechanism remains disengaged when desired. The two spools are separated by a compression spring.

A park valve performs a multi-plexing function in which an out-of-park circuit is connected to line pressure when the valve is in an out-of-park position and is vented when the valve is in a park position. When particular clutches are released, the out-of-park circuit biases the park valve toward the out-of-park position. To initiate engagement of park, a controller commands a low line pressure, reducing the forces that bias the park valve toward the out-of-park position. Once the valve reaches an intermediate position in which the line pressure circuit is no longer fluidly connected to the out-of-park circuit, the controller commands an increase in line pressure, increasing the forces that bias the park valve toward the park position.

In order to pre-stage a clutch piston in preparation for clutch engagement, a controller commands a high current to a Casting Integrated Direct Acting Solenoid (CIDAS) valve. This staging is performed in two distinct phases wherein the current is higher in the first phase than in the second phase. Staging the piston in this manner reduces the staging time and reduces the variability of the staging time. The duration of the first phase may be adjusted based on a number of parameters including, the length of a preceding engine off period, the number of clutch applications since the engine off period, a fluid temperature, and a length of time since a preceding engagement of the clutch.

Two-phase transmission clutch staging

A sliding vane pump includes a passageway that fluidly connects one or more pumping chambers to a side chamber. The passageway pressurizes the side chamber. This fluid pressure exerts a force that counteracts the force caused by pressure differences between the outlet pumping chambers and the inlet pumping chambers. At high speed, part of the side chamber is pressurized by the smallest volume outlet pumping chamber while another portion of the side chamber is pressurized by the largest volume outlet chamber. This results in a force counteracting an uncommanded displacement decrease of the pump.

Variable displacement vane pump

A control valve for an automatic transmission includes a valve body and a solenoid module. The body has a chamber, control pressure port, exhaust port, and reference surface. Metering edges are formed in the body at the control port. A spring transmits force between first and second spools in the chamber. The solenoid module has a pin for displacing the first spool and is located by contact with the reference surface. The solenoid module also has a first stop surface limiting pin movement and a second stop surface contacting the reference surface.

Regulator valve with integrated direct acting solenoid

A hydraulic control system provides lubrication fluid to a gearbox via two flow paths in parallel. One of the flow paths includes a passive thermal valve in series with a heat exchanger. When the fluid temperature is elevated, the thermal valve opens such that fluid flows through the heat exchanger for cooling. The thermal valve restricts flow to the heat exchanger when transmission fluid is in a normal operating temperature range, reducing flow demands. When the flow demands are reduced, a variable displacement pump requires less torque improving fuel economy. The thermal valve may also open when the fluid is below the normal operating temperature such that the heat exchanger heats the fluid. The parallel path may include a regulator valve. When the pressure of fluid in the lubrication circuit is elevated, the regulator valve reduces flow through the parallel path and may also divert flow to a sump.

Transmission hydraulic control system including thermal valve

An automatic transmission uses 6 shift elements applied in combinations of four to establish ten forward speed ratios and a reverse speed ratio. The automatic transmission uses a hydraulic control system to control engagement of the six elements, control engagement of a torque converter bypass clutch, control engagement of a parking pawl, and to provide fluid for a hydrodynamic torque converter and for lubrication. The parking pawl is disengaged in response to engagement of two of the six shift elements and remains disengaged in response to engagement of other shift elements. A single valve controls several different functions associated with the two-pass torque converter. Pressurized fluid is provided by a variable displacement engine driven pump and also by an electric pump. A priority valve reduces lubrication flow when other fluid demands are high as indicated by the pump displacement control circuit.

Transmission hydraulic control system

The present disclosure relates to a control circuit for a variable displacement pump in a vehicle transmission, including: a regulator valve configured to regulate displacement control fluid to the variable displacement pump; and a response limiter in communication with the regulator valve, configured to mitigate pressure oscillations in the control circuit.

Control circuit for transmission variable displacement pump with improved efficiency

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Ypsilanti, MI, United States of America

Derek Kinch