Caterpillar Inc.

Derek A Tanis

Sylvain Joseph Charbonnel

Aaron Gamache Foege

Frank J Lombardi

Timothy Bazyn

Kevin Weiss

Gavin Peter Williams

Jeffrey J Ribordy

Joseph G Chambers

Paul R Moore

Ry C Colwell

Derek E Nieman

Richard Breitzman

Ramamurthy Vaidyanathan

Joseph E Roth

John R Mcdonald

In one instance, disclosed herein is a controller configured for operating an engine in an extra-stroke mode, the controller comprising: a processor; and a memory storing instructions that, when executed by the processor, cause the electronic control module to generate commands for operations including: transitioning operation of the engine from a four-stroke mode to the extra-stroke mode or from the extra-stroke mode to the four-stroke mode, wherein the four-stroke mode includes an intake stroke, a compression stroke, a power stroke, and an exhaust stroke, and wherein the extra-stroke mode includes at least six strokes of a piston disposed within a combustion chamber of an engine cylinder of the engine, during which an exhaust valve of the engine cylinder is opened only once, during or immediately preceding a final upward stroke of the at least six strokes.

Systems and methods for extra-stroke engine cycle operation

A controller may identify a plurality of sets of potential parameters associated with operation of an engine, wherein each set of potential parameters includes a potential setting of a turbine of a variable geometry turbocharger (VGT) of the engine and a potential setting of an intake throttle valve (ITV) of the engine. The controller may determine, based on the plurality of sets of potential parameters, a plurality of sets of predicted values, wherein each set of predicted values includes a predicted outlet pressure of a compressor of the VGT and a predicted temperature of an exhaust gas of the engine. The controller may determine respective scores of the plurality of sets of predicted values, and may select, based on the respective scores, a particular set of predicted values of the plurality of sets of predicted values. The controller may thereby control the turbine of the VGT and the ITV.

Controlling a variable geometry turbocharger and an intake throttle valve to optimize exhaust gas temperature and compressor outlet pressure of an engine

A method for generating data for an internal combustion engine control unit includes receiving at least one constraint by a simulated internal combustion engine, receiving a first value of an air condition by the simulated internal combustion engine, and determining at least one simulated engine parameter associated with a maximum expected output of the simulated internal combustion engine, wherein the maximum expected output is determined based on the first value and the at least one constraint. The method also includes supplementing existing engine information by storing the at least one simulated engine parameter in a memory associated with the internal combustion engine control unit together with the existing engine information.

Method and system for internal combustion engine simulation

A machine includes an engine, a selective catalytic reduction (SCR) element fixedly connected to an output of the engine, and a controller. The controller is communicatively coupled to the engine and a sensor at an output of the SCR element. The controller is configured to calculate an estimated amount of emissions at a location of the SCR element, calculate an estimated amount of emissions from an output of the SCR element, measure, using the sensor, an actual amount of emissions from the output of the SCR element, and perform a comparison of the estimated amount of emissions and the actual amount of emissions. The controller is further configured to adjust, based on the comparison, the estimated amount of emissions at the location of the SCR element, and control operation of the engine based on the adjusted amount of emissions.

Controlling operation of an engine based on emissions monitoring

A method for controlling fuel injection aspects of a fuel system of an internal combustion engine includes determining a fuel injection strategy for each engine cycle including a pilot fuel injection, a main fuel injection, and a dwell time between the pilot and main fuel injections. The method also includes automatically adjusting the dwell time for each engine cycle based on a sensed ambient temperature and ambient pressure associated with the internal combustion engine.

Methods and systems for controlling a fueling strategy for internal combustion engines

A method for programming an internal combustion engine control unit includes operating a test internal combustion engine at a first speed and a first torque while simulating a condition of the test internal combustion engine by restricting a flow of air to the test internal combustion engine to simulate altitude variations of the test internal combustion engine or elevating a temperature of the flow of air to simulate ambient temperature variations of the test internal combustion engine. The method also includes measuring engine performance information while operating the test internal combustion engine at the first speed and first torque and while simulating the condition of the test internal combustion engine, and programming the internal combustion engine control unit by storing the measured engine performance information in a memory associated with the internal combustion engine control unit.

Method and system for programming an internal combustion engine control unit

Control of a turbocharger of a power system is disclosed. A controller may receive a desired value for a parameter of an engine. The controller may receive an operating value of the parameter. The controller may set, based on the desired value and the operating value, a position of an intake throttle valve of the engine to control air flow through a turbocharger of the engine.

Turbocharger control using an intake throttle valve

An internal combustion engine system includes a control system with a monitoring mechanism producing data of engine operating state within a BMEP/speed envelope, and an electronic control unit structured to output a control command to vary at least one of a fuel delivery property or an air delivery property in the engine based on the data. Outputting the control command switches the engine between or among combustion modes that each satisfy different calibration criteria for optimizing aftertreatment function.

Segmented calibration for aftertreatment optimization in internal combustion engine system

The disclosure describes an internal combustion engine and a method for operating an internal combustion engine, in which an electronic controller is programmed to determine whether the internal combustion engine is operating within a cylinder cutout enabling region and, when the engine operates in the cylinder cutout enabling region, to cutout one or more of the engine cylinders by causing the cutout cylinder's fuel injector to cease injecting fuel into cutout cylinder, and to also cause the still-active engine cylinders to operate with an additional amount of fuel such that a steady state engine torque output remains unchanged before and after the second cylinder is cutout.

Cylinder cutout system and method

A variable valve timing arrangement for an engine system is disclosed. The variable valve timing arrangement includes a cam follower configured to follow a cam lobe. A pushrod is operably connected with the cam follower and a pushrod rotation mechanism is configured to selectively rotate the pushrod. Further, a cam follower adjustment mechanism is configured to reposition the cam follower based on the rotation of the pushrod.

Growing community of inventors

Peoria, IL, United States of America

Derek A Tanis