R.j. Reynolds Tobacco Company

Dennis M Riggs

Alvaro Gonzalez-Parra

Gary R Shelar

William J Casey, Iii

Jeffery S Gentry

Jeffrey A Willis

Aju N Lekwauwa

Walter R Young, Jr

Ronald O Wagoner

Kenneth W Swicegood

Billy Tyrone Conner

Dwayne William Beeson

Michael D Shannon

Ernest G Farrier

Richard L Lehman

James L Resce

Olivia P Furin

Kelly K Hutchison

Joseph T Meers

The present invention is directed to a composition suitable for making fuel elements for smoking articles, which comprises at least about 50 weight percent, preferably at least about 60 weight percent, and most preferably at least about 70 weight percent powdered elemental carbon, preferably carbon obtained from the controlled carbonization of hardwood paper pulp. The fuel composition also comprises at least about 1 weight percent, preferably at least about 5 weight percent, and most preferably at least about 10 weight percent of a suitable binder. The fuel composition of the present invention can include at least about 3 weight percent, preferably at least about 5 weight percent, and most preferably at least about 8 weight percent powdered graphite. Finally, the fuel composition of the present invention can include at least about 1 weight percent, preferably at least about 2 weight percent, and most preferably at least about 3 weight percent of a suitable inorganic filler such as calcium carbonate, or the like. If necessary or desired, other additives can be included in the fuel compositions of the present invention, including up to about 10 weight percent powdered tobacco and/or up to about 1.5 weight percent sodium carbonate; and the like.

Fuel element composition

Disclosed is a stabilized substrate composition for smoking articles, particularly cigarettes. In general, the stabilized substrate composition comprises an admixture of a binder and an aerosol forming material which plasticizes the binder, together with optional fillers and/or base materials. In the stabilized substrate compositions of the present invention the relative amounts of binder and aerosol former depend particularly on the situation in which the substrate composition is used. In general, the ratio of aerosol former to binder is between about 3:1 and about 40:1. When the stabilized composition is used on a base material such as tobacco cut filler, the ratio of aerosol former to binder should be at least about 15:1, and preferably is from about 25-35:1, with a maximum ratio of about 40:1. If the composition is formed into a cast sheet, the minimum ratio is about 3:1, the preferred ratio is about 8:1, and the maximum ratio is about 10:1. When the stabilized mixture is printed on a sheet or web substrate, the ratio of aerosol former to binder is generally about 6:1, the maximum ratio is about 10:1, and the minimum ratio is about 3:1.

Substrates material for smoking articles

Substrate material for smoking articles

The present invention is directed to cigarettes and other smoking articles which contain a catalytic composition, preferably as part of the fuel element, that substantially decreases the amount of carbon monoxide contained in the mainstream smoke during smoking. The present invention also relates to the catalyst-containing carbonaceous fuels themselves, as well as to methods of making such carbonaceous fuels. Fuel elements which contain a catalytic composition in accordance with the presentation are especially useful in smoking articles having an aerosol generating means which is physically separate from the fuel element.

Catalyst containing smoking articles for reducing carbon monoxide

It has been found that the addition of specific levels of sodium, advantageously in the form of sodium carbonate, to low sodium level binder, e.g., ammonium alginate, containing carbonaceous fuel compositions results in dramatic changes in the performance of both the fuel element themselves and, cigarettes (or other smoking articles) incorporating the fuel elements. These performance differences include variation in the yields of aerosol and/or flavorants. The addition of sodium carbonate to the fuel elements greatly improves the smolder rates and also improves puff calories, without overheating the cigarette, thereby resulting in substantial improvements in total (and puff by puff) aerosol yield.

Carbonaceous composition for fuel elements of smoking articles and

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Belews Creek, NC, United States of America

Dennis M Riggs