Carpenter Co.

Other

Dennis L Mater

Steve D Hawkins

Alan C Handermann

A filter well suited for paint arrestor usage having a monolithic high loft manmade fiber body with a convoluted flow contact surface. The filter is preferably formed by a convoluter as in one with a roller set and blade cutter to form mirror image fiber filter sheets from a received fiber batt. Provided is a well mixed proper fiber blend, such as one having a set of fibers made of a majority of course fibers joined by way of thermal bonding fibers which facilitate, during convoluting, formation of a crisp cut and high integrity three dimensional surface, as in one of rows of peaks separated by valleys. The projection/recess arrangement over the flow contact surface as well as the thickness and relative projection-to-base dimensions are arranged to provide a high paint holding capacity without too fast a load up of, for example, paint particles and while avoiding too great of a pressure drop within that load up time.

Fluid flow filter and method of making and using

The invention relates to a nonwoven highloft flame barrier well suited for use in mattress, upholstered furniture and other end use applications where a highloft nonwoven material is desired for flame barrier purposes. A preferred nonwoven highloft flame barrier of the invention comprises a blend of fibers, that are inherently fire resistant and essentially nonshrinking to direct flame, with melamine fibers being preferred either alone or in conjunction with, for example, viscose rayon based fibers, fibers extruded from polymers made with halogenated monomers and preferably low-melt binder fibers, which are thermally activated in a highloft manufacturing process to provide low bulk density, resiliency and insulation properties in the end use application. The preferred fiber blends are designed to withstand extended periods of time exposed to open flame with minimal shrinkage of the char barrier; thereby preventing a flames from 'breaking through' the char barrier and igniting underlying materials. Other component fibers can also, optionally, be included such as: natural fibers, to improve product economics in the end use application. The highloft flame barrier of this invention also allows for the manufacture of open flame resistant composite articles, while also permitting the continued use of conventional non-flame retardant dress cover fabrics, conventional non-flame retardant fiberfills and conventional non-flame retardant polyurethane foams.

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Glen Allen, VA, United States of America

Dennis L Mater