Dematic Gmbh

Mannesmann Dematic Rapistan Corp.

Rapistan Systems Advertising Corp.

Dennis J Schuitema

Kenneth J Kooistra

Thomas H Triesenberg

Thanh V Nguyen

Paul L Wetters

Floyd W Butler

Paul Kreys

Ronald J DeVree

Ricardo N Schiesser

Curtis E LeMay

Bernard H Woltjer

Jeffrey S DeVries

Nolan R Pilarz

Stephen C Wolf

David H Cotter

Gerald A Brouwer

David M Berghorn

Matthew T Brayman

Douglas E Olson

Philipp J Hortig

Ronald C Ehlert

David D Sayers

Wynn M Pelak

Harry Thad German

Matthew A Steenwyk

Mark S Harkema

John M Karas

Mohan A Ramankutty

Ronald J De Vree

Thomas H Green, Iii

John Stafford

Robert L Koetje

Christopher W Steiner

James A Brumels

Wayne A Moshauer

Roderick C Hunt

Thomas H Green

Jeffrey S Devries

Iii Thomas H Green

Iii Thomas H Triesenberg

A mixed article sortation system and method of sorting the bulk flow of mixed articles being of various sizes and shapes to separate destinations includes at least two bulk flow singulators, each configured to receive a bulk flow of mixed articles and arrange the articles to respective first and second single-file flows. A first article induct arranges the first flow of articles from one of the singulators to a first flow of gapped articles and a first article sensor senses the identity and weight of each article. A second article induct arranges the single-file flow of articles from the other singulator to a second flow of gapped articles and a second article sensor senses the identity and weight of each article in said second single-file flow. A combiner combines the first and second single-file flow of articles into a third single-file flow of articles. A sorter receives the third single-file flow of mixed articles and sorts the articles to separate destinations.

High rate bulk flow sortation

A sorter drive for propelling travelling members of a sorter along a path, in which the sorter has a plurality of interconnected travelling members that travel along a path and sortation members carried by the travelling members, with the sortation members adapted to discharge articles to particular destinations, according to an aspect of the invention, includes an endless drive member and an electro-adhesion system. The endless drive member engages the travelling members. The electro-adhesion system increases attraction of the endless drive member and the travelling members.

Distributed sorter drive using electro-adhesion

A crossbelt sorter system and method of sorting articles includes a track assembly and a plurality of carriers attached to each other to travel along the track assembly. Each of the carriers includes at least front and rear corner portions thereof and a trolley at each of the front and rear corner portions. Each trolley is configured to travel along the track assembly. A hitch assembly joins adjacent ones of the carriers. A propulsion system propels the carriers along the track assembly. Each trolley is mounted to the associated carrier to pivot in at least two different directions. In this manner, the track assembly may have one or more spiral portions thereof. Each trolley is adapted to pivot in the two different directions to support the associated carrier as it moves through the spiral portion.

Crossbelt sorter system and method of sorting articles

A method of disconnecting a slat from a wheel assembly that is used with a positive displacement sorter having a plurality of parallel laterally extending slats and a pair of wheel assemblies, each interconnecting common end portions of the slats thereby defining an endless web that travels in a longitudinal direction. An upper surface of the web defines an article-conveying surface. The sorter has a plurality of pusher shoes travelling along the slats in order to laterally displace articles on said conveying surface. The sorter further has a plurality of attachment mechanisms, each attaching an end portion of one of the slats to one of the wheel assemblies. Each of the attachment mechanisms includes at least one locking member. The locking member includes a pin on the slat engaging an opening in one of the wheel assemblies. A retraction tool is positioned against one of the wheel assemblies adjacent to the slat to be disconnected. The retraction tool is pivoted about the wheel assembly to retract the pin from the opening. The slat is disconnected from the wheel assembly with the pin being retracted from the opening.

Sorter slat attachment

A positive displacement sorter includes a plurality of parallel laterally extending slats and a pair of wheel assemblies, each interconnecting common end portions of the slats thereby defining an endless web that travels in a longitudinal direction. An upper surface of the web defines an article-conveying surface. A plurality of pusher shoes travel along the slats in order to laterally displace articles on the conveying surface. A plurality of attachment mechanisms are provided. Each of the attachment mechanisms attaches an end portion of one of the slats to one of the wheel assemblies. Each of the attachment mechanisms includes a shoulder and a collar and at least one locking member. The collar engages the shoulder thereby providing retention of the slat to the wheel assembly. The locking member provides retention of the collar on the shoulder.

A positive displacement sorter includes a plurality of interconnected parallel slats defining an endless web that travels in a longitudinal direction. The web has upper and lower runs and transition sections between the upper and lower runs. An upper surface of the upper run of the web defining an article-conveying surface. A plurality of pusher shoes travels along at least one of the slats in order to laterally divert articles on the conveying surface. Each of the shoes has a diverting member extending below the conveying surface. A plurality of diverting rails below the conveying surface is capable of engaging the diverting member to cause the associated shoe to travel laterally to divert an article. A plurality of diverters selectively diverts at least one of the diverting members from a non-diverting path extending longitudinally along the sorter to one of the diverting rails in a diverting state. A propulsion system propels the web. The propulsion system includes at least one drive assembly engaging a lower surface of the upper run or an upper surface of the lower run.

Positive displacement sorter

A conveyor system includes a conveying surface for conveying articles as defined by a plurality of rollers and a frame. Each of the rollers has an axle. The frame is made up of at least two frame members that are spaced apart a distance that corresponds with a length of at least one of the plurality of rollers. A plurality of axle retainers is connected with at least one of the frame members. Each of the axle retainers has a base and a plurality of axle retaining openings that are each adapted to receiving an axle at an end of one of the rollers. At least two of the openings are fixedly at different angles to the base. In this manner, the axle retainers are capable of mounting the rollers at more than one angle with respect to the at least one of the frame members as determined by which of the axle-retaining openings receives the axle. Each roller-mounting angle corresponds to a different orientation of the base with respect to the at least one of the frame members.

Roller conveyor system and axle retainer for use in mounting the rollers

A conveyor system and method of laterally displacing articles includes a conveyor defining a conveying surface and conveying articles in a longitudinal direction with the conveying surface. A diverting assembly is positioned diagonally at least partially across the conveying surface. The diverting assembly travels generally vertically between a non-actuated position below the conveying surface and an actuated position extending above the conveying surface. The diverting assembly has a diverting surface that is adapted to laterally displace articles on the conveying surface when in the actuated position.

Conveyor system and method of laterally displacing articles

A technique is provided for diagnosing deficiencies in a material handling system having a track and a material support member adapted to travel on the track. A diagnostic device travels with the material support member and includes one or more sensors that measure one or more parameters of the material support member. Such parameters may include an amount of force exerted laterally against one or more restraining members or the accelerations of the material support member. The material handling system may include a plurality of slats connected in an endless web that defines a conveying surface upon which articles are transported.

Diagnostic device for material handling system and method of diagnosing

A method of reducing drag on the web of a positive displacement sorter is used with a web made up of a plurality of parallel slats interconnected at their opposite ends with chain assemblies in an endless loop. A plurality of pusher shoes each travel along at least one of said slats. The sorter further includes a driven sprocket assembly and a non-driven sprocket assembly. Each of the sprocket assemblies includes at least two sprockets on a shaft, each for engaging one of the chain assemblies. The sprocket assemblies support the chain assemblies at opposite ends of the web. The method includes auditing the sorter including determining if the slats are skewed with respect to the direction of travel of the web. If it is determined that the slats are skewed, then the chain assemblies and the non-driven sprocket assembly are modified. The chain assemblies are modified by adding side thrust wheels on opposite sides of the web. The non-driven sprocket is modified by locking the sprockets to the shaft such that the sprockets rotate together.

Reducing drag on the web of a positive displacement sorter

A roller transport conveyor and method provides a device for conveying items along a plurality of rollers, in which the device may be set up and operated and serviced by manually raising and lowering one or more contact members that transmit force from a spring to urge a drive belt into contact with an underside of the rollers. The contact member is adjustable by raising and lowering the contact member to expand and contract the spring, or by raising and lowering a base on which the spring is supported, so that the drive belt may be engaged with and disengaged from the rollers. A gravity take-up includes a mass suspended from a cable that is routed to a pulley having the drive belt reeved thereon. The cable is wound upon a winch that compensates for belt stretch, or for belts of various lengths.

Roller transport conveyor and method

An accumulation conveyor and method, according to the invention, includes providing a plurality of tandem accumulation zones, each of the zones including a conveying surface and at least one drive roller selectively driving the conveying surface. A drive member below the conveying surface extends a length of the plurality of tandem accumulation zones. Each of the zones includes a clutch roller rotated by the drive member and an electromagnetic clutch. The clutch selectively transfers rotation of the clutch roller to the drive roller to drive the conveying surface. The clutch may be made up of a pair of concentric cylinders aligned in a vertical plane and a force transmission member between the concentric cylinders with the force transmission member transmitting force between the concentric cylinders when the clutch is electrically actuated. The clutch may be a wrapped-spring clutch.

Airless accumulation conveyor

A roller conveyor belt driver system for a roller conveyor includes a closed loop belt having a continuous driving surface and a non-circular base and a plurality of pulleys which support and engage said non-circular base for at least partially laterally restraining the belt from rotation. A first group of pulleys are constructed and arranged to position the belt in non-orthogonal orientation with respect to the rollers of the conveyor for contacting one or more rollers with the driving surface of the belt. Optionally, the belt driver system includes a lateral restraint associated with a respective pulley of the first group of pulleys to urge the belt to remain engaged with the respective pulley to prevent twisting of the belt and, therefore, increase the life of the belt. For example, the lateral restraint may comprise a bearing which is positioned adjacent the respective pulley and which contacts the belt to maintain the belt in proper orientation in the pulley. In one form, the belt comprises a link belt, which is formed from a plurality of interlocking links, which permits the belt to be easily removed for service or replacement.

Belt driven roller conveyor

A compact article singulation and accumulation conveyor includes a receiving portion which receives articles in random order including clusters of side-by-side articles and a discharge portion from which articles are discharged in a single file singulated stream. A first conveying surface transports articles longitudinally from the receiving portion to the discharge portion. A recirculating bed removes side-by-side articles from a downstream portion of the first conveying surface to an upstream portion of the first conveying surface. The recirculating bed is made up of at least one peel-away conveyor having a second conveying surface adapted to move side-by-side articles laterally off the first conveying surface, at least one coupling conveyor having a third conveying surface adapted to move articles from the second conveying surface upstream and at least one return conveyor having a fourth conveying surface adapted to move articles from the third conveying surface to the first conveying surface. Each of the conveying surfaces may be defined by the upper surfaces of a plurality of powered rollers or traveling belts. Clusters of articles tend to recirculate around the recirculation bed and the first conveying surface and provide contact accumulation thereon as individual articles of the cluster are pulled away along the first conveying surface. An output section diverts packages having a width transverse the direction of conveyor travel which is greater than a particular dimension, rotates diverted packages, and returns the rotated packages to the conveyor.

Compact article unscrambler

An article separation conveyor system includes a plurality of conveyors which are independently and/or collectively operable to destack, separate and/or align articles being conveyed along the article separation conveyor. The conveyor system includes a destacking conveyor, a side by side eliminating conveyor and/or an aligning conveyor. The destacking conveyor includes a plurality of conveying portions, which are inclined to convey articles up and then drop or guide them onto the next adjacent conveyor. The side-by-side eliminating conveyor includes a pair of diverting members and is operable to redirect articles from one side of the conveyor to the other to destack and separate articles as they are continuously conveyed along the conveyor. The aligning conveyor is operable to align articles along one side of the discharge conveyor so the articles are arranged for identification at a downstream scanning device and induction onto a sortation system.

Growing community of inventors

Ada, MI, United States of America

Dennis J Schuitema