3d Systems, Inc.

Sealed Air Corporation (us)

Sealed Air Corporation

Dennis F McNamara

Charles R Sperry

Suzanne M Scott

Charles W Hull

Jouni P Partanen

Mehdi Mojdeh

Vincent A Piucci, Jr

Michael J Schamel

Jason Rittenhour

Chris Robert Manners

Patrick Dunne

Richard Ora Gregory, Ii

Raymond Mathew Soliz

William J Pappas

Jason A Rittenhour

A solid imaging apparatus and method employing sub-pixel shifting in multiple exposures of the digitally light projected image of a cross-section of a three-dimensional object on a solidifiable liquid medium. The multiple exposures provide increased resolution, preserving image features in a three-dimensional object and smoothing out rough or uneven edges that would otherwise be occur using digital light projectors that are limited by the number of pixels in an image projected over the size of the image. Algorithms are used to select pixels to be illuminated within the boundary of each image projected in the cross-section being exposed.

Edge smoothness with low resolution projected images for use in solid imaging

A method for making a foam-in-place cushion in which a foam-forming composition is dispensed between two plastic film portions in a predetermined fashion to selectively control the distribution of the foam in the cushion. A foam dispenser can be moved in a transverse direction as foam is dispensed. A dispersion device can be employed to apply pressure on predetermined areas of the film portions towards each other so as to cause the composition to be redistributed in position in a predetermined manner while the composition is in a less than fully expanded state. The plastic film can then be sealed closed to form an expanding foam cushion that can be placed into a shipping carton where the cushion expands to fill void space, or into a mold where the cushion expands and is molded into a desired shape.

Method for making foam-in-place cushions with selective distribution of foam

A solid imaging apparatus is provided that includes a replaceable cartridge containing a source of build material and an extendable and retractable flexible transport film for transporting the build material layer-by-layer from the cartridge to the surface of a build in an image plane. An operator using the device needs merely to remove a spent cartridge and replace it with a fresh cartridge to continue solid imaging virtually uninterrupted. The apparatus also includes the capability of withdrawing and inserting an imager without the operator having to perform a separate alignment step. A brush attached to the transport film and forming part of the cartridge provides for intra-layer removal of excess uncured build material. If desired, the apparatus can produce a fully reacted build. A high intensity UV source cures the build between layers. An injection molded build pad is designed to hold a build in an inverted position for improving the build. The invention also provides for tilting the build elevator to reduce air entrainment and for releasing the build from the image plane.

Elevator and method for tilting solid image build platform for reducing air entrainment and for build release

Imager and method for consistent repeatable alignment in a solid imaging apparatus

A method and apparatus for making a foam-in-place cushion in which a foam-forming composition is dispensed between two plastic film portions in a predetermined fashion to selectively control the distribution of the foam in the cushion. A foam dispenser can be moved in a transverse direction as foam is dispensed. A dispersion device can be employed to apply pressure on predetermined areas of the film portions towards each other so as to cause the composition to be redistributed in position in a predetermined manner while the composition is in a less than fully expanded state. The plastic film can then be sealed closed to form an expanding foam cushion that can be placed into a shipping carton where the cushion expands to fill void space, or into a mold where the cushion expands and is molded into a desired shape.

Method and apparatus for making foam-in-place cushions with selective distribution of foam

Cartridge for solid imaging apparatus and method

Method for tilting solid image build platform for reducing air entrainment and for build release

A disposable liquid build material feed cartridge for use in a solid imaging apparatus and a method of dispensing build material for use in such an apparatus with a radiation transparent build material carrier. The disposable liquid build material feed cartridge recovers unused liquid material from the radiation transparent build material carrier and recycles it through a filter into a supply reservoir for reuse. A dispersing roller is employed to express any entrapping air bubbles in the solidifiable liquid build material that is dispensed onto the radiation transparent build material carrier prior to its being imaged.

Material delivery system for use in solid imaging

A solid imaging apparatus and method employing build material transfer means effective to transfer solidifiable liquid build material from a first side of a radiation transparent build material carrier to a receiving substrate without entrapping air bubbles in layers of transferred solidifiable liquid build material and to cleanly separate the solidified build material from the radiation transparent build material carrier as each layer is formed during the layerwise building of a three-dimensional object. An expandable membrane forming an arcuate dome and a reciprocatible flexible film are employed to effect transfer of the solidifiable liquid build material.

Bubble-free cross-sections for use in solid imaging

Solid imaging apparatus and method

Cartridge for use in solid imaging

Housing for use in solid imaging

A solid imaging apparatus and method employing a radiation transparent build material carrier and a build material dispensing system that accurately controls the thickness of the transferred layer of solidifiable liquid build material to the radiation transparent build material carrier to achieve high resolution imaging in three-dimensional objects built using an electro-optical radiation source.

Material delivery tension and tracking system for use in solid imaging

Growing community of inventors

Charlestown, NH, United States of America

Dennis F McNamara