Baker Hughes Corporation

Baker Hughes Incroporated

Dennis E Kroll

David S Bishop

Marc Samuelson

James C Doane

Gregory Lee Hern

Larry Thomas Palmer

Randall V Guest

Matthew D Solfronk

Yusheng Yuan

Michael E McMahan

Justin P Vinson

A casing spear may comprise a mandrel, and a slip assembly comprising at least one slip. The at least one slip may comprise a generally wedge-shaped surface positioned and configured to cause the at least one slip to move radially outwards relative to the mandrel in response to a rotation of the mandrel and a torque acting on the slip assembly, the torque opposing the rotation of the mandrel. Additionally, a method of operating a casing spear may comprise inserting a casing spear into a casing, rotating a mandrel of the casing spear, applying a torque to a slip assembly of the casing spear with the casing, opposing the rotation of the mandrel, and applying a force in a radial direction to at least one slip of a slip assembly of the casing spear in response to the torque.

Casing spears and related systems and methods

A high expansion plug has multiple sealing elements and an extrusion barrier system that uses overlapping petals in a stack of rings. When setting the plug, the petals are elastically moved toward a surrounding tubular wall in an elastic deformation between a housing that surrounds the mandrel and a tapered ring on the mandrel. That sandwich controls the amount of deformation and allows a potential energy force to be stored in the petals that allows them to return toward their initial position when the set of the plug is released and the seals are allowed to relax and extend axially as they shrink radially. The plug can then be removed without milling. Expansions in the order of 25% of the initial seal dimension are contemplated.

Retractable petal collet backup for a subterranean seal

The retrieving tool engages an equalizing sleeve on a jar down movement while the packer or bridge plug release sleeve is held fixed with a locking dog. The initial jarring down allows the tool to engage the equalizing sleeve and pull it up subsequent to the initial engagement by jarring down. Pulling or jarring up then opens the equalizing ports while still holding the release sleeve locked using a trapped collet. A subsequent jarring down allows engagement of a second sleeve so that a subsequent pulling or jarring up moves the second sleeve away from the collet that had otherwise held the set position of the packer or bridge plug. A pull or jar force up brings up the now released packer or bridge plug.

Twin latch wireline retrieval tool

Wedge shaped elements form a ring structure that can increase in diameter for a grip using relative axial motion of adjacent segments. The adjacent seal is further separated from access to the edges of the adjacent segments that move relatively by ring segments attached to the wide dimension of the segments that face the seal. The ring segments move out with the wedge elements to which they are attached so that in the set position of the seal there is an enhanced barrier against the surrounding tubular with the ring segments. The ring segments further block access of the seal under compressive loading to the interface locations between the wedge shaped elements so that their relative axial movement does not trap a portion of the seal and initiate cracks in the seal that can lead to leakage past the seal.

Retractable downhole backup assembly for circumferential seal support

A helical backup element includes a tubular body of material and a helical opening in the tubular body.

Helical backup element

A packer features spaced apart sealing elements with an extrusion barrier between them. When the packer is set the extrusion barrier is protected from debris in the well. The barrier provides full circumferential extrusion protection using one or more rings made of wedge shaped segments that have a keyway at their edges and are assembled in an alternating manner so as to be able to increase or decrease in diameter when mandrel components are moved toward or away from each other. The segments have an opening through which a mandrel projection extends so as to force the segments into the smaller diameter for removal. Travel stops for the segments in the form of machined flats are provided on the relatively movable mandrel components.

A downhole zone isolation device is disclosed that features a non-spherical valve member that will not rotate while being drilled out. The valve member is retained in the isolation device so that flow uphole will not allow the valve member to exit the body of the isolation device. Bypass passages around the valve member are provided so that flow uphole can lift the valve member off its seat and flow can go around its periphery. Pressure from above seats the valve member. Non-metallic materials speed drill-out.

Downhole isolation device with retained valve member

A composite packer or bridge plug includes substantially all nonmetallic components. The design allows the setting tool metallic components to be retrieved after the bridge plug is set. The slips contain flats with mating flats on the cones which extend to one end of the cones and guides for the slips to facilitate proper slip movement into engagement with the wellbore. A lock ring rides on the nonmetallic mandrel and secures the set, using a buttress-type thread to engage into the mandrel body. Alternative designs are revealed for backup to the sealing elements to prevent extrusion. In one design, split rings are axially compressed so that they grow in radial dimension to act as extrusion barriers. In another design, tapered scored rings are rotationally locked against each other and are axially compressed so that they bend into contact with the wellbore to act as extrusion barriers. Axial travel to obtain an extrusion barrier is minimized. The slips are made of a cohesive component and separate from each other upon advancement with respect to the cone. Mandrels of different plugs can lock together to facilitate mill-out in multi-plug installations.

Growing community of inventors

League City, TX, United States of America

Dennis E Kroll