Kimberly-clark Worldwide, Inc.

Dow Global Technolgoies LLC

Deborah Joy Calewarts

Jian Qin

Donald Eugene Waldroup

Cathleen Mae Uttecht

Charles Wilson Colman

Jeffrey Frank Jurena

Vasily Aramovich Topolkaraev

Neil T Scholl

Stephen Michael Lindsay

Davis Dang H Nhan

Antonio J Carrillo Ojeda

Lori A Eslinger

Keyur M Desai

Francis P Abuto

Jenny L Day

Mike Thomas Goulet

Kenneth John Zwick

Susan Elaine Shawver

Timothy J Young

Frank Paul Abuto

Matthew James Kalinowski

Stephen Michael Campbell

Gary M Strandburg

Michael Andrew Zawadzki

Constantine Michael Megaridis

Douglas Wayne Stage

SeungRim Yang

JeongKyung Kim

Peter Wallace

Joseph Edward Mates

Femi Kotoye

Keyur Desai

A method for producing a high-bulk, foam-formed substrate includes producing an aqueous-based foam including at least 1% by weight crimped synthetic fibers and at least 1% by weight binder fibers; forming a wet sheet from the aqueous-based foam; and drying the wet sheet to obtain the foam-formed substrate. A substrate includes an aqueous-based polymer foam including at least 1% by weight crimped synthetic fiber and at least 1% by weight binder fiber, wherein the substrate is free of superabsorbent material. A method for producing a high-bulk, foam-formed substrate includes producing an aqueous-based foam including at least 2% by weight crimped binder fibers; forming a wet sheet from the aqueous-based foam; and drying the wet sheet to obtain the foam-formed substrate, wherein the foam-formed substrate is free of superabsorbent material, and wherein the substrate has a dry density between 0.02 g/cc and 0.1 g/cc.

Foam-formed fibrous sheets with crimped staple fibers

A method for making a high topography nonwoven substrate includes generating a foam including water and synthetic binder fibers; depositing the foam on a planar surface; disposing a template form on the foam opposite the planar surface to create a foam/form assembly; heating the foam/form assembly to dry the foam and bind the synthetic binder fibers; and removing the template from the substrate after heating the foam/form assembly, wherein the substrate includes a planar base layer having an X-Y surface and a backside surface opposite the X-Y surface; and a plurality of projection elements integral with and protruding in a Z-direction from the X-Y surface, wherein the projection elements are distributed in both the X- and Y-directions, and wherein the density of a projection element is the same as the density of the base layer.

Process for making three-dimensional foam-laid nonwovens

A method for producing a foam-formed multilayered substrate that includes producing an aqueous-based foam including at least 3% by weight non-straight synthetic binder fibers, wherein the non-straight synthetic binder fibers have an average length greater than 2 mm; forming together a wet sheet layer from the aqueous-based foam and a cellulosic fiber layer, wherein the cellulosic fiber layer includes at least 60 percent by weight cellulosic fibers; and drying the combined layers to obtain the foam-formed multilayer substrate. A multilayered substrate includes a first layer including at least 60 percent by weight non-straight synthetic binder fibers having an average length greater than 2 mm; and a second layer including at least 60 percent by weight cellulosic fiber, wherein the first layer is in a facing relationship with the second layer, and wherein the multilayered substrate has a wet/dry tensile ratio of at least 60%.

Fibrous sheet with improved properties

A tissue paper product is provided having at least one ultra-low density ply having a highly porous, open-celled structure and that comprises cellulosic fibers, a water insoluble binder and a foaming surfactant. The cellulosic fiber comprises greater than 50% by weight of the ply and are bonded to one another by hydrogen bonding. Further, the ply has a density less than about 0.04 g/cc and yet still provides low lint and high strength properties with the use of minimal binder. The ultra-low density ply may comprise or be included in sheets forming a stack of dispensable wipers or may be employed as or part of an absorbent core or liquid distribution layer of a personal care absorbent personal care product such as a diaper or feminine pad.

Paper tissue with high bulk and low lint

A superhydrophobic non-fluorinated composition includes a hydrophobic matrix component free of fluorine, a hydrophilic filler particles, wherein the filler particles are metal oxide nanoparticles, and water, wherein the hydrophobic component is in an aqueous dispersion. Also, a superhydrophobic non-fluorinated composition includes a hydrophobic polymer free of fluorine, a titanium dioxide nanoparticle filler particle, and water. In addition, a superhydrophobic non-fluorinated composition includes a hydrophobic polymer free of fluorine, wherein the hydrophobic polymer includes a polyolefin, titanium dioxide nanoparticles as filler, wherein the titanium dioxide nanoparticles are rutile titanium dioxide, anatase titanium dioxide, or a mixture of rutile and anatase titanium dioxide, and water.

Non-fluorinated water-based superhydrophobic compositions

A method is presented for forming a collapsed foam film-like structure, the method including positioning a composition applicator adjacent to a hot non-permeable dryer surface, producing a first frothed dispersion or frothed solution from a first dispersion or solution, applying the first frothed dispersion or frothed solution to the dryer surface, allowing the first frothed dispersion or frothed solution to convert to a collapsed foam film-like structure, and scraping the collapsed foam film-like structure from the dryer surface. The method can further include producing a second dispersion or solution, blending the first dispersion or solution and the second dispersion or solution, frothing the blended dispersion or solution, applying the blended frothed dispersion or frothed solution to the dryer surface, and allowing the frothed dispersion or frothed solution to convert to a collapsed foam film-like structure.

Method of forming creped thin film-like structures from frothed chemistry

A process is disclosed for topically applying additive compositions to planar substrates, such as tissue webs. In one embodiment, the process is designed to apply relatively high viscous compositions to base sheets at high speeds in a manner that prevents the additive composition from penetrating into the sheet. The additive composition having the relatively high viscosity can be applied to the base sheet in one embodiment using an offset gravure printing process. The applicator roll includes a pattern of raised elements. The raised elements define a surface having at least one dimension that is less than 500 microns. The raised elements are also spaced closely together in order to prevent fiber buildup on the roll during relatively fast processing speeds.

Process for applying high viscosity composition to a sheet with high bulk

The disclosure provides a multilayered tissue web comprising treated cellulosic fibers selectively disposed in one or more layers, wherein the tissue layer comprising treated fibers is adjacent to a layer comprising untreated fiber and which is substantially free from untreated fiber. Generally the treated fibers have a rate of substitution of about 0.02 to 0.07. In this manner, the disclosure provides a multi-layered tissue web having treated fiber selectively incorporated therein, where the tissue web has basis weight greater than about 10 grams per square meter (gsm), such as from about 10 to about 50 gsm, a sheet bulk greater than about 8 cc/g, such as from about 8 to about 15 cc/g and Stiffness Index less than about 15, such as from about 8 to about 12.

Multilayered tissue having reduced hydrogen bonding

The present invention provides a nonwoven substrate comprising a fibrous web defining a surface; and a layer of a benefit agent wherein said benefit agent is selected from an additive composition, an enhancement component and combinations thereof; wherein said benefit agent is frothed and bonded to the fibrous web surface through a creping process. Additionally, the present invention provides for a method of creping a nonwoven substrate and also provides for a nonwoven substrate comprising an adhesive film of an aqueous, frothed, benefit agent.

Method of making substrates comprising frothed benefit agents

The present invention provides a modified cellulosic fiber having reduced hydrogen bonding capabilities. The modified fiber formed in accordance with the present invention may be useful in the production of tissue products having improved bulk and softness. More importantly, the modified fiber is adaptable to current tissue making processes and may be incorporated into a tissue product to improve bulk and softness without an unsatisfactory reduction in tensile.

Soft tissue having reduced hydrogen bonding

The disclosure relates to high bulk tissue webs containing microspheres. To form the tissue webs, a nonionic polymer dispersion, such as polyvinyl alcohol stabilized vinyl acetate-ethylene copolymer dispersion, is mixed with microspheres and incorporated into tissue webs to increase sheet bulk.

High bulk tissue comprising expandable microspheres

Sheet-like products, such as tissue products made from a low-density web, are disclosed containing an additive composition. The additive composition, for instance, comprises an aqueous dispersion containing an alpha-olefin polymer, and an ethylene-carboxylic acid copolymer. The additive composition may be applied to the surface of the web so that it does not thoroughly or even substantially penetrate the web. For instance, the additive may be applied to one or both surfaces of the web by gravure printing, press coating, spraying or the like. The additive composition may improve the strength of the tissue web and/or improve the perceived softness of the web.

Growing community of inventors

Appleton, WI, United States of America

Deborah Joy Calewarts