Gm Global Technolgoy Operations, Inc.

Dean G Sorrell

Layne K Wiggins

Chaitanya Sankavaram

John Norman Stockbridge

Todar Kuzmanov

Paul Alan Bauerle

Stephen Paul Levijoki

Shiming Duan

Azeem Sarwar

Seongchan Pack

Dnyanesh Rajpathak

Marco J Gatti

Christopher K Clarke

Xiangxing Lu

Eric F Grimminger

Alexander Merz

Alexander Klein

Mark J Wrobel

A throttle body for an engine or fuel cell of a vehicle is provided. The throttle body comprises a cylindrical housing comprising a first open end extending to a second open end defining an inner wall having an inner surface. The throttle body further comprises a moveable blade valve movably disposed on the inner wall and arranged to regulate air to the engine during operation of the vehicle. The moveable blade valve has an outer surface. The throttle body further comprises a dual-phase thermal composite coating (TCC) disposed on one of the inner surface of the inner wall and outer surface of the moveable blade valve for enhanced thermal conductivity and reduced deposit accumulation on the inner surface and the outer surface. The dual-phase TCC comprises a first material comprising between 10 wt % and 90 wt %, and a second material comprising between 10 wt % and 90 wt % of the dual-phase TCC. The dual phase TCC has a contact angle of between 100° and 160° and a thermal conductivity of at least 0.3 W/mK.

Throttle body with reduced deposit accumulation and enhanced thermal conductivity

A system and method of performing fault diagnosis and analysis for one or more vehicles. The method includes: obtaining design failure mode and effect analysis (DFMEA) data that specifies a plurality of failure modes; receiving diagnostic association data; receiving vehicle operation signals association data; generating augmented DFMEA data that indicates a causal relationship between the diagnostic data and the first set of failure modes, and that indicates a causal relationship between the vehicle operation signals data and the second set of failure modes, wherein the augmented DFMEA data is generated based on the DFMEA data, the diagnostic association data, and the vehicle operation signals association data; and performing fault diagnosis and analysis for the one or more vehicles using the augmented DFMEA data.

Vehicle fault diagnosis and analysis based on augmented design failure mode and effect analysis (DFMEA) data

An automotive air control valve comprises a housing, the housing defining an air flow path, a blade pivotally mounted within the housing, the blade pivotable between a closed position, wherein the blade substantially blocks air flow through the housing, and an open position, wherein air can flow through the housing, an actuator adapted to selectively pivot the blade between the open and closed positions, a first stop that provides a positive stop for the blade when rotated to the open position, a second stop that provides a positive stop for the blade when rotated to the closed position; and an over-center cam mechanism, wherein the over-center cam mechanism is adapted to bias the blade in the open position when the blade has been pivoted to the open position, and to bias the blade in the closed position when the blade has been pivoted to the closed position.

Air control valve

A motor vehicle servomotor arrangement includes an electric motor with a stator, a rotor and brushes, as well as a controller with a signal input and a signal output that is connected to the electric motor. The controller is configured to transmit a control signal to the electric motor in response to an input signal supplied via the signal input by a unique function. The controller is configured to modulate the control signal in such a way that different control signals are output upon successive identical input signals within predefined input signal ranges and/or time-variant control signals are output upon identical input signals.

Motor vehicle servomotor arrangement, motor vehicle actuator, motor vehicle and method for operating a motor vehicle servomotor arrangement

A method of conducting prognosis for an airflow management system for a combustion engine includes adjusting a throttle body valve position control signal in response to a detected airflow variation and monitoring an airflow variation compensation (AVC) value corresponding to a degree of adjustment of the control signal. The method also includes generating a throttle body coking severity metric based on at least a plurality of residual error values and the AVC value, and executing at least one response action based on the throttle body coking severity metric exceeding a predetermined threshold.

Combustion engine airflow management systems and methods

An intake manifold assembly includes an intake manifold body defining an interior manifold cavity. The intake manifold further includes a throttle mount coupled to the intake manifold body and defining a mount passage in fluid communication with the interior manifold cavity. The throttle mount is configured to be coupled to a throttle assembly. The intake manifold assembly further includes a supplemental gas conduit including a first supplemental gas conduit portion coupled to the intake manifold body. The supplemental gas conduit further includes a second supplemental gas conduit portion in fluid communication with the first supplemental gas conduit portion. The second supplemental gas conduit portion is coupled to the throttle mount and is configured to deliver supplemental gases into the mount passage to mix the supplemental gases with intake air flowing through the mount passage.

Intake manifold assembly

A throttle diagnostic system comprises a diagnostic device comprising a throttle sweep diagnostic module that generates N throttle position commands at a first predetermined interval, wherein the N throttle position commands differ by a predetermined interval. A vehicle control system comprises a throttle body assembly that receive the N throttle position commands and a throttle diagnostic module that performs diagnostics on the throttle body assembly at a second predetermined interval that is less than the first predetermined interval.

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Rochester Hills, MI, United States of America

Dean G Sorrell