Caterpillar Inc.

David Y Chang

David E Martin

David C Mack

Thomas Gregory Pusch

An engine system includes an air intake system, an engine cylinder, a piston, an exhaust system, and an in-cylinder pressure sensor fluidly connected to the engine cylinder. The piston is movable within the engine cylinder during a combustion cycle, and the engine cylinder is fluidly connected to the air intake system via an intake port and an intake valve. The exhaust system is fluidly connected to the engine cylinder via an exhaust port and an exhaust valve. The in-cylinder pressure sensor is fluidly connected to the air intake system via an in-cylinder pressure sensor cooling line.

Systems and methods for in-cylinder engine pressure sensor cooling

In one aspect, an engine ignition apparatus for a natural gas engine may include a housing including a drive piston, a floating piston, a controllable hydraulic fluid chamber located between the drive piston and the floating piston, and an ignition chamber acted on by the floating piston, the ignition chamber having an outlet formed by a plurality of orifices, the outlet being in direct communication with a combustion chamber of the engine. In another aspect, an engine ignition apparatus for a natural gas engine may include, among other features, a controllable valve connected to a hydraulic fluid chamber, and configured to open and release a hydraulic fluid from the hydraulic fluid chamber, and to close. In still another aspect, a method for controlling an engine ignition apparatus for an engine includes, among other features, controlling a volume of a hydraulic fluid chamber of an ignition apparatus.

Ignitor for natural gas engine

A common rail single fluid injection system includes fuel injectors and control valve assemblies with an internal cooling fluid circuit to improve overall life and performance of the injector. This is accomplished by supplying cooling fluid to the injector and allowing the same to come in direct contact with one of the hottest locations within the fuel injector; the high-pressure leak split spot. By providing cooling fluid directly to this location and then allowing the cooling fluid to drain out of the injector, the present disclosure effectively and efficiently manages thermal loads within the injector.

Fluid injector with thermal load control

A fuel injector is disclosed. The fuel injector includes an injector valve needle and a valve actuation assembly including a stator, an armature, and a valve, the valve in fluid communication with the injector valve needle. A stator protection device is positioned between the stator and at least a portion of the armature. The stator protection device is configured to prevent contact between the stator and the armature.

Protection device for a solenoid operated valve assembly

A thermal load control assembly for a fuel injector includes a rail inlet port, a cooling inlet port and a fuel drain port. A leakage path channels leaked fuel originating from the rail inlet port to the fuel drain port. A cooling path channels fuel originating from the cooling inlet port to the fuel drain port. A fuel system using a thermal load control assembly includes a single fuel tank that supplies fuel to the rail inlet port and the cooling inlet port of a plurality of fuel injectors and collect fuel from the fuel drain port of the plurality of fuel injectors.

Cooling feature for fuel injector and fuel system using same

A system and method for controlling a variable valve actuation system for an engine is provided. An engine valve is moved between a first position where the engine valve blocks a flow of fluid and a second position where the engine valve allows a flow of fluid. Fluid is provided to a chamber of a valve actuator adapted to operatively engage the engine valve. A parameter indicative of a viscosity of the fluid provided to the chamber of the valve actuator is sensed. Fluid is trapped within the chamber of the valve actuator to prevent the engine valve from moving to the first position. A response time of the valve actuator is determined based on the viscosity of the fluid provided to the chamber of the valve actuator. The response time indicates the time required to release the fluid from the chamber of the valve actuator to allow the engine valve to move to the first position.

Control system and method for engine valve actuator

An engine valve actuator for an internal combustion engine is provided. The engine valve actuator includes a housing having an opening and a first fluid passageway leading to the opening. An adjustment member is disposed in the housing and includes a protrusion that extends into the opening of the housing. A piston is disposed in the opening of the housing and has a bore adapted to receive the protrusion, a chamber, and a second fluid passageway that connects the bore with the chamber. The piston is adapted to move in a first direction relative to the housing in response to an introduction of pressurized fluid into the first fluid passageway. The piston moves in the first direction until the protrusion substantially withdraws from the bore. A push rod is operatively engaged with the piston such that movement of the piston in the first direction causes a corresponding movement of the push rod to thereby engage and open the engine valve.

Engine valve actuator

A velocity control system for an engine valve is provided. The system includes a valve having a housing defining an opening, a chamber adapted to receive a fluid, a first fluid passageway connecting the opening with the chamber, a second fluid passageway connecting the opening with the chamber, and a third fluid passageway connecting the opening with the chamber. A piston is slidably disposed in the chamber and is moveable from a first position to a second position. The movement of the piston from the first position to the second position forces fluid from the chamber at a first flow rate during movement of the piston through a first travel distance and at a second flow rate during movement of the piston through a second travel distance. The first flow rate is greater than the second flow rate. A check valve is adapted to prevent fluid from flowing from the chamber through the first fluid passageway when the piston is moving from the first position to the second position.

System for controlling engine valve seating velocity

An engine valve actuator for an internal combustion engine is provided. The engine valve actuator includes a housing having an opening. An adjustment member is disposed in the housing and defines a chamber. A piston is disposed in the opening of the housing and has a protrusion adapted to be received in the chamber of the adjustment member. The piston has a first position where the protrusion of the piston is disposed in the chamber and a portion of the piston contacts a corresponding portion of the adjustment member and a second position where the portion of the piston is separated from the corresponding portion of the adjustment member. A fluid passageway is adapted to provide pressurized fluid to the opening. The pressurized fluid acts on the piston to move the piston towards the second position to thereby allow pressurized fluid to enter the chamber to prevent the piston from returning to the first position. A push rod is operatively engaged with the piston and is adapted to engage and open the engine valve.

The present invention provides a fuel injection system and method of operating the fuel injection system. The fuel injection system includes at least one hydraulically actuated fuel injector fluidly connected with a source of high pressure actuation fluid. A viscosity sensor determines the viscosity of the hydraulically actuated fuel injector. A controller in communication with the fuel injector and the viscosity sensor is configured to determine the rate of change of the viscosity of the high pressure hydraulic actuation fluid. The supply of high pressure actuated fluid to the fuel injector is based, at least in part, on the rate of change of the determined viscosity of the high pressure actuation fluid.

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Edwards, IL, United States of America

David Y Chang