Magna Powertrain Usa, Inc.

Magna Powertrain Inc

Magna Powertrain of America, Inc.

Other

David W Wenthen

John R Forsyth

Brian M Fitzgerald

Richard A Bakowski

William A Hellinger

Noel R Mack

Burke Smith

Kelly Rathnaw

Mario Charles DeSantis

John D Zalewski

Carl F Stephens

Douglas Bradley

Douglas Botto

David W Zalewski

Mario C Desantis

A power transmission gearbox assembly includes a motor with a rotor shaft and an input gear fixed to the rotor shaft. The input gear is part of a first gearset including a first gear disposed on a first axial side of a differential assembly having two output shafts. A second gear set having a second gear and third gear is disposed on the opposite axial side of the differential assembly. A first layshaft, radially offset from the output shafts, includes the first and second gears. A second layshaft offset from the first layshaft, includes the third gear and a fourth gear that is in meshed engagement with a differential gear. The first layshaft spans across the width of the differential gear, and does not contact the differential gear. The first and second gearsets being on opposite sides of the differential assembly reduces the axial extend of the gearbox.

Compact dual layshaft power transmitting gear arrangement

A power transfer assembly for a vehicle including an input shaft, at least one output shaft, and at least one clutch configured to perform at least one of changing a gear ratio between the input shaft and the output shaft, and coupling the input shaft with a second output shaft of the at least one output shaft. An actuator assembly is configured to activate the at least one clutch. The actuator assembly has a motor with an output drive, a worm gear coupled with the output shaft, and a spur gear meshed with the worm gear and coupled with the at least one clutch for activating the at least one clutch. The worm gear and the spur gear have opposite gear hands.

Power transfer assembly with self-locking worm and spur gears

An electric drive module for transferring torque to wheels of a motor vehicle a planetary gearset having a first member driven by the rotor and a second member. A synchronizer restricts a third member of the planetary gearset from rotation when the electric drive module operates at a first drive ratio. The synchronizer transfers energy from the rotating rotor to the third member during a shift between the first drive ratio and a second drive ratio to match the rotational speeds of the rotor and the second member. A reduction unit includes an input member being driven by the second member and also includes an output member driven at a reduced speed relative to the input member. A differential assembly includes an input driven by the output member, a first differential output driving a first output shaft, and a second differential output driving a second output shaft.

Multi-speed transaxle for electric and hybrid vehicle application

A transmission to transfer power from an electric motor to first and second axles of a vehicle includes an input shaft adapted to be driven by the electric motor and a first planetary gear set. A second planetary gear set has a first member driven by the first planetary gear set, a second member restricted from rotation and a third member. A differential assembly has a first side gear adapted to drive the first axle, a second side gear adapted to drive the second axle and a pair of pinion gears meshed with the first and second side gears. A first clutch is operable to drivingly interconnect the first member and the differential assembly. A second clutch is operable to drivingly interconnect the third member and the differential assembly.

Two-speed transmission for electric vehicle

An electric drive module for a motor vehicle includes an electric motor, a first input member, a first output member and a two-speed module selectively drivingly interconnecting the first input member and the first output member at one of two different drive ratios. A reduction unit includes a second input member being driven by the first output member and has a second output member being driven at a reduced speed relative to the second input member. A differential assembly has an input driven by said second output member. A first differential output drives a first output shaft, and a second differential output drives a second output shaft.

Two-speed electric drive module for electric and hybrid vehicles

A continuously variable transmission for transferring drive torque from a powertrain to a driveline in a motor vehicle includes a planetary gearset, a reaction motor, and a control system. The planetary gearset includes a sun gear driven by the powertrain, a ring gear driven by the reaction motor, a carrier driving the driveline, and pinion gears meshed with the sun gear and the ring gear. The control system controls the reaction motor to vary the speed of the ring gear and define a gear ratio between the sun gear and the carrier based on the ring gear speed.

Continuously variable transmission for motor vehicles

A transmission for transferring torque from a prime mover includes a first input shaft adapted to be driven by the prime mover, a second input shaft, an output shaft and an epicyclic gearset. The gearset includes a ring gear being driven by the first input shaft, pinion gears being driven by the ring gear, a sun gear driven by the second input shaft and driving the pinion gears, and a carrier driving the output shaft. A reaction motor drives the second input shaft. A controller controls the reaction motor to vary the speed of the second input shaft and define a gear ratio between the first input shaft and the output shaft based on the second input shaft speed.

Continuously variable transmissions for motor vehicles

Continuously variable torque transfer mechanism

A method of assembling a planetary gearset includes die-forming a plurality of circumferentially spaced apart teeth on a sun gear, a planet gear and a ring gear. Each tooth includes a pair of tooth flanks in a final net form for engagement with mating gear teeth. The sun gear teeth have a conical shape to allow a first die to linearly move relative to a second die after the gear teeth are die-formed. The planet gears are mounted on a carrier. The sun gear and the planet gear are oriented such that the conical shapes of the respective gear teeth taper in opposite directions from one another and the planet gear teeth meshingly engage with both the ring gear teeth and the sun gear teeth.

Beveloid planetary gear drive for transfer case or transmission

Electric drive two-speed transaxle

A transmission for transferring torque from a prime mover includes a first input shaft adapted to be driven by the prime mover, a second input shaft and an output shaft. A compound planetary gearset includes a sun gear driven by the first input shaft, first pinion gears being driven by the sun gear, a ring gear fixed for rotation with the second input shaft and being meshed with second pinion gears, and a carrier driving the output shaft. A reaction motor drives the second input shaft. A controller controls the reaction motor to vary the speed of the second input shaft and define a gear ratio between the first input shaft and the output shaft based on the second input shaft speed.

Transmission having planetary gear drive with variable speed reduction

Two-speed transaxle gearbox for electric vehicles

Variable ratio epicyclic gear drives

A power transmission device for a four-wheel drive vehicle having a power source and first and second drivelines includes an input shaft adapted to be driven by the power source. A first output shaft is rotatable about a first axis and adapted to transmit torque to the first driveline. A second output shaft is adapted to transmit torque to the second driveline and is rotatable about a second axis. The first and second axes do not extend parallel to each other. A transfer unit includes a first cylindrically-shaped gear rotatably supported on the first output shaft and a second conically-shaped gear fixed for rotation with the second output shaft. The first and second gears are in constant meshed engagement with each other.

Growing community of inventors

Rochester Hills, MI, United States of America

David W Wenthen