Nu-iron Technology, Llc.

David W Hendrickson

John Anderson

John Brandon

Les Hart

Iwao Iwasaki

Christopher Manning

Gary M Levanduski

Kyle Bartholomew

Anthony Ramjewan

Christopher P Manning

Method of reclaiming and inhibiting activation of DRI fines is disclosed comprising the steps of forming a moving stream or pile containing DRI pellets and DRI fines, coating the moving stream or the pile of DRI pellets and DRI fines with a coating material comprising an alkane mixture in the C15 to C40 range to form a coating on the DRI pellets and DRI fines and cause DRI fines to adhere together and to the DRI pellets to form a plurality of agglomerates, and moving the agglomerates of coated DRI pellets and coated DRI fines to a facility for use in making steel. The coating material may be applied to coat the DRI pellets and DRI fines at a rate between 0.2 and 2.0 gallons per ton of DRI processed. The coating material may be mineral oil.

Reclaiming and inhibiting activation of DRI dust and fines

A processed DRI material having an average surface roughness (Ra) of less than 1.5 &#x3bc;m is disclosed. A method and system for making processed DRI are also disclosed. One embodiment of the method and system may include assembling a rotatable chamber having an internal screen capable of supporting DRI during tumbling, with at least one opening in the chamber to permit fines to exit the chamber during tumbling, and delivering DRI into the chamber to tumble the DRI on the screen to remove fines from the DRI. Another embodiment of the method and system may include assembling a rotatable chamber having a feed end and an exit end, and having a screen therein capable of supporting DRI as the DRI moves through the chamber, and delivering DRI to the chamber and rotating the chamber to tumble the DRI while removing fines.

Processed DRI material

A method of reclaiming and inhibiting activation of DRI including forming a moving stream or pile containing DRI pellets and DRI fines and applying to said DRI material a coating material optionally having a melting point between 70 and 200&#xb0; F. and comprising at least one antioxidant and at least one a carboxylic material with at least one selected from the group consisting of coatable fatty acid and an esterified derivative thereof, forming a coating on the DRI pellets and DRI fines to cause the fines to adhere together and to the pellets to form a plurality of DRI agglomerates. The coating material may be selected from the group consisting of palm oil, coconut oil, combinations thereof, and ester derivatives thereof. The antioxidant in the coating material is selected from the group consisting of at least one of butylated hydroxytoluene, carotenoid, phytosterol, squalene, vitamin E, tocopherols, tocotrienols, and mixtures thereof.

Reclaiming and inhibiting activation of DRI fines

A method of recovering metallic iron from iron-bearing metallurgical waste in steelmaking comprising steps of providing an iron-bearing metallurgical waste containing more than 55% by weight FeO and FeO equivalent and a particle size of at least 80% less than 10 mesh, mixing the iron-bearing metallurgical waste with a carbonaceous material to form a reducible mixture where the carbonaceous material is between 80 and 110% of the stoichiometric amount needed to reduce the iron-bearing waste to metallic iron, and as needed additions to provide a silica content between 0.8 and 8% by weight and a ratio of CaO/SiObetween 1.4 and 1.8, forming agglomerates of the reducible mixture over a hearth material layer to protect the hearth, heating the agglomerates to a higher temperature above the melting point of iron to form nodules of metallic iron and slag material from the agglomerates by melting.

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Coleraine, MN, United States of America

David W Hendrickson