Ardica Technologies, Inc.

David Stout

Mark A Petrie

Paul E Penwell

Robert E Wilson

Henry Fong

Elisabeth McLaughlin

Steven Crouch-Baker

Francis Tanzella

Georgina Hum

Sigridur Suman

Allen Dodge

Systems and methods for producing microcrystalline alpha alane are provided herein. An exemplary process comprises the elimination of the crystallization aid lithium borohydride through the use of excess lithium aluminum hydride or sodium borohydride. Further exemplary processes comprise methods for passivating microcrystalline alpha alane using a weak acid in a nonaqueous solvent solution.

Crystallization and stabilization in the synthesis of microcrystalline alpha alane

Fluidized-bed reactors for producing alane are provided herein. An exemplary process includes inducing an electrical potential difference in an electrolyte solution to produce an anolyte solution that includes an alane adduct, wherein an electrical potential difference is generated between anode aluminum particles and a cathode, the electrolyte solution including an alkali metal hydride dissolved in a solvent, the anode aluminum particles and cathode being separated by a diaphragm.

Use of fluidized-bed electrode reactors for alane production

Disclosed herein are systems and methods for heating alane etherate compositions for producing microcrystalline alpha alane. An exemplary heating method comprises introducing a preheated solvent into the alane etherate composition and rapidly stirring to effectuate rapid heating of the composition without the need to heat the reactor walls. In this way, the alane etherate composition can be heated while also reducing the risk of decomposition. In further embodiments, a two-stage reactor can be employed for producing alpha alane, wherein the heating occurs in the second stage.

Heating methods for aluminum hydride production

Systems and methods for producing microcrystalline alpha alane are provided herein. An exemplary process for producing microcrystalline alpha alane includes reacting lithium aluminum hydride and aluminum chloride in a solvent to produce alane etherate, filtering alane etherate from the reactant, combining the filtered alane etherate with a lithium borohydride solution to produce solids that include microcrystalline alane etherate, removing remaining solvent from the solids, creating a slurry from the solids and an aromatic solvent, and heating the slurry to convert the microcrystalline alane etherate to microcrystalline alpha alane.

Synthesis of microcrystalline alpha alane

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Palo Alto, CA, United States of America

David Stout