Polytronics Technology Corporation

David Shau Chew Wang

Chun Teng Tseng

Yi An Sha

Fu Hua Chu

Tsungmin Su

Jyh Ming Yu

Tongcheng Tsai

Kuo Chang Lo

Yao Te Chang

Wen Feng Lee

Tong Cheng Tsai

Pao Hsuan Chen

Tsung Min Su

En Tien Yang

Chia Mao Chen

Yi Chun Chen

Kuo Hsun Chen

Yung Hsien Chang

Chi Jen Su

Hsiu Che Yen

Zhen Yu Dong

Ching Han Yu

Chun-Teng Tseng

Ya Fang Liang

Tai Kuang Hei

A protection device comprises a substrate, a fusible element, a flux and an insulating cover. The fusible element is disposed on the substrate and connects to a power line of an apparatus to be protected. The flux is disposed on the fusible element. The insulating cover is secured on the substrate to form a room for receiving the fusible element. The insulating cover has a bottom surface facing the substrate, and a plurality of protrusions are formed and distributed on the bottom surface to hold the flux in place.

Protection device

A protection device comprises a first planar substrate, a second planar substrate, a heating element and a fusible element. The second planar substrate is attached to the underside of the first planar substrate to form a composite structure. The heating element comprises an insulating layer and a heating layer disposed thereon. The heating element is disposed on the first planar substrate, and the insulating layer is disposed between the first planar substrate and the heating layer. The fusible element is disposed above the heating element. The heating element heats up to blow the fusible element in the event of over-voltage or over-temperature.

Protection device and circuit protection apparatus containing the same

An over-current protection device is a hexahedron comprising an upper surface, a lower surface and four lateral surfaces. The over-current protection device comprises a PTC device, a first insulating layer, a first electrode layer and a second electrode layer. The PTC device comprises a first conductive layer, a second conductive layer and a PTC material layer laminated therebetween. The first conductive layer comprises a first conductive section and a second conductive section separated by at least one trench. The first insulating layer is disposed on the first conductive layer. The first electrode layer is disposed on the first insulating layer and electrically coupled to the first conductive section. The second electrode layer is disposed on the first insulating layer and electrically coupled to the second conductive section. The trench comprises a primary portion not parallel to a longitudinal direction of the first and second electrode layers.

Over-current protection device

A PTC device comprises a current and temperature sensing element, a first insulating layer, a second insulating layer, a first electrode layer and a second electrode layer. The current and temperature sensing device is a laminated structure comprising a first conductive layer, a second conductive layer and a PTC material layer. The first and second conductive layers are disposed on first and second surfaces of the PTC material layer, respectively. The second surface is opposite to the first surface. The first and second insulating layers are disposed on the first and second conductive layers, respectively. The first electrode layer is disposed on the first insulating layer and electrically connects to the first conductive layer. The second electrode layer is disposed on the second insulating layer and electrically connects to the second conductive layer. Corners of the current and temperature sensing device are provided with insulating members.

PTC device

A connector comprises a terminal and a layered circuit substrate. The layered circuit substrate connects to an end of the terminal, and comprises a PTC material layer, a first electrode layer forming an upper layer of the layered circuit substrate, and a second electrode layer forming a lower surface of the layered circuit substrate. The PTC material layer is disposed between the first and second electrode layers. The first and second electrode layers comprise first and second electrode pads which connect to a power supply, and the PTC material layer electrically connects to the first and second electrode pads to form an electrically conductive path in which the PTC material layer serves as a PTC resistor in series connection between the first and second electrode pads. When over-current or over-temperature occurs in the electrically conductive path, the PTC resistor will trip to a high resistance state.

Connector with over-temperature and over-current protection

A PTC device comprises a current and temperature sensing element, a first insulating layer, a second insulating layer, a first electrode layer and a second electrode layer. The current and temperature sensing element is a laminated structure comprising a first electrically conductive layer, a second electrically conductive layer and a PTC material layer. The first and second electrically conductive layers are disposed on first and second surfaces of the PTC material layer. The first and second insulating layers are disposed on the first and second electrically conductive layers. The first electrode layer is disposed on the first insulating layer and electrically connects to the first electrically conductive layer. The second electrode layer is disposed on the second insulating layer and electrically connects to the second electrically conductive layer. The first and second electrode layers serve as solder attach surfaces for soldering the PTC device onto a circuit board.

A protection device comprises a first planar substrate, a second planar substrate, a heater and a fusible element. The first planar substrate comprises a first surface, and the second planar substrate comprises a second surface facing the first surface. The heater comprises a first heating element and a second heating element in parallel connection, and the first heating element is disposed on the first surface. The fusible element is disposed on the first surface and adjacent to the first and second heating elements, thereby the fusible element is melted by absorbing the heat generated by the first heating element and/or second heating element. The second heating element has a resistance at least twice that of the first heating element.

A protection device comprises a first planar substrate, a second planar substrate, a heating element, a fusible element and an absorbent element. The first substrate comprises a first surface, and the second substrate comprises a second surface facing the first surface. The heating element is disposed on the first surface, and the fusible element is disposed above the heating element. The absorbent element is disposed on the second surface and above the fusible element. When over-current or over-temperature occurs, the heating element heats up to melt and blow the fusible element and the absorbent element absorbs melted metal of the fusible element.

A reflowable thermal fuse comprises a conduction element with first and second elastic portions, a sensor, a restraining element, a heating element and mounting pads. The first elastic portion is adapted to apply force on the conduction element in an activated state of the thermal fuse. The sensor is in mechanical communication with the first elastic portion of the conduction element. The restraining element is adapted to secure the second elastic portion of the conduction element and thereby prevent the second elastic portion from applying force on the conduction element in an installation state of the thermal fuse. Application of an activating current through the heating element causes heat generated and transferred to the restraining element and makes the restraining element to lose resilience, thereby releasing the second elastic portion and placing the thermal fuse in the activated state. The sensor loses its ability to hold the first elastic portion in place and allows the conduction element to open during a subsequent fault condition.

Reflowable thermal fuse

A surface-mountable over-current protection device comprises at least one chip, a first lead and a second lead. The chip comprises a PTC material layer and two metal electrode layers disposed on upper and lower surfaces of the PTC material layer. The first lead is bent into multiple portions comprising a first electrode connecting portion connecting to one of the two metal electrode layers of the at least one chip and a first soldering portion for surface-mounting. The second lead is bent into multiple portions comprising a second electrode connecting portion connecting to another one of the two electrode layers of the at least one chip and a second soldering portion for surface-mounting. The PTC material layer comprises crystalline polymer and conductive filler dispersed therein, and the conductive filler has a resistivity less than 500&#x3bc;&#x3a9;&#xb7;cm. The surface-mountable over-current protection device can withstand a cycle life test of 300 cycles at 20V/40A without blowout.

Surface-mountable over-current protection device

An over-current protection device comprises a PTC device and a heating element operable to heat the PTC device. The PTC device contains crystalline polymer and metal or ceramic conductive filler dispersed therein. The PTC device has a resistivity less than 0.1 &#x3a9;&#xb7;cm. The over-current protection device has the relation: It (heating)&#x3c;Ih (60&#xb0; C.)&#xd7;10%, where Ih (60&#xb0; C.) is a hold current of the over-current protection device at 60&#xb0; C. when the heating element is not activated; It (heating) is a trip current of the over-current protection device when the heating element is activated to heat the PTC device. The PTC device has high hold current, thereby allowing a battery containing the device can be fast charged with a large current. In a specific situation, the heating element heats the PTC device to decrease the hold current of the over-current protection device of low resistivity, and accordingly the PTC device can trip by a small current.

An over-current protection device comprises first and second electrode layers and a PTC material layer laminated therebetween. The PTC material layer has a resistivity less than 0.05 &#x3a9;&#xb7;cm and comprises a polymer matrix, a conductive ceramic filler and a carbon-containing conductive filler. The polymer matrix comprises a fluoropolymer having a melting point higher than 150&#xb0; C. and comprises 50-60% by volume of the PTC material layer. The conductive ceramic filler having a resistivity less than 500&#x3bc;&#x3a9;&#xb7;cm is dispersed in the polymer matrix and comprises 40-45% by volume of the PTC material layer. The carbon-containing conductive filler is dispersed in the polymer matrix and comprises 0.5-5% by volume of the PTC material layer. At 25&#xb0; C., a ratio of a hold current to an area of the over-current protection device is 0.21-0.3 A/mm, and a ratio of an endurable power to the area of the over-current protection device is 4.8-7.2 W/mm.

A protection device comprises a first substrate, a second substrate, a fusible element and a heating element. The first substrate comprises a first surface, and the second substrate comprises a second surface facing the first surface. The fusible element is disposed on the first surface of the first substrate, and the heating element is disposed on the second surface of the second substrate and is disposed above the fusible element. When over-voltage or over-temperature occurs, the heating element heats up to blow the fusible element and thereby providing over-voltage and over-temperature protection.

A secondary battery supplying electrical power to a load comprises a battery unit, at least one PTC temperature sensing device and a load switch. The battery unit is encompassed by a battery shell. The PTC temperature sensing device is disposed on a primary surface of the battery shell to effectively sense a temperature of the battery unit. The load switch connects to the battery unit and a load and determines whether the battery unit and the load switch are in electrical connection or in an open circuit state upon resistance variation of the PTC temperature sensing device. When the resistance of the PTC temperature sensing device increases by a threshold times within a specific temperature variation or time period, the load switch receives a control signal and accordingly switches to an open circuit state.

Secondary battery

A surface mountable over-current protection device comprises one PTC material layer, first and second conductive layers, first and second electrodes, and an insulating layer. The PTC material layer comprises crystalline polymer and conductive filler dispersed therein. The first and second conductive layers are disposed on first and second planar surfaces of the PTC material layer, respectively. The first and second electrodes are electrically connected to the first and second conductive layers. The insulating layer is disposed between the first and the second electrodes for insulation. At the melting point of the crystalline polymer, the CTE of the crystalline polymer is greater than 100 times the CTE of the first or second conductive layer, and the first and/or second conductive layers has a thickness which is large enough to obtain a resistance jump value R3/Ri less than 1.4.

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Taipei, Taiwan

David Shau Chew Wang