Remy Technologies, LLC

David Schuster

Kirk E Neet

Keith J Murphy

Jeremiah Shives

Eric Babb

A method of fabricating an armature for a motor includes providing a laminated assembly having a length, a central axis, and a plurality of open slots each extending the length and each configured to locate one conductor at a first greater radial distance from the central axis and another conductor at a second lesser radial distance from the central axis. A first conductor is inserted into a first one of the slots at the greater radial distance such that the first conductor extends out of the first one of the slots. A free end of the inserted first conductor is bent in each of a first direction and a second direction orthogonal to the first direction. A second conductor is inserted into a second one of the slots at the lesser radial distance such that the second conductor extends out of the second one of the slots. A free end of the inserted second conductor is bent in each of the two orthogonal directions.

Method for twisting an armature

An apparatus for loading stator windings into a stator core includes an arbor member including a body having an outer diametric portion and a central axis. The outer diametric potion includes a plurality of slots. The apparatus also includes a guide track having a first end that extends to a second end through a slide portion. The first end is positioned adjacent the outer diametric portion of the arbor member. At least one of the guide track and the arbor member is selectively positionable to guide slot segment portions of a stator winding into predetermined ones of the plurality of slots.

Apparatus for loading stator windings into a stator core

A method of loading stator windings into a stator core includes guiding a first stator winding including a plurality of slot segment portions along at least one guide track towards an arbor member having a plurality of slots, inserting one of the plurality of slot segment portions of the first stator winding into one of the plurality of slots, and guiding a second stator winding including a plurality of slot segment portions along the at least one guide track towards the arbor member. The method also includes indexing one of the at least one guide track and the arbor member to position another of the plurality of slots adjacent the at least one guide track, inserting one of the plurality of slot segment portions of the second stator winding into another of the plurality of slots, rotating the arbor member, and feeding a plurality of slot segment portions into remaining ones of the plurality of slots.

Method for loading stator windings into a stator core

An apparatus for loading stator windings into a stator core. The apparatus includes an arbor member including a body having an outer diametric portion including a plurality of slots. The apparatus also includes a first guide track having a first end that is positioned adjacent the outer diametric portion. A second guide track includes a first end is positioned adjacent the outer diametric portion and spaced from the first end of the first guide track. The apparatus further includes a third guide track including a first end is positioned adjacent the outer diametric portion and spaced from the first end of the first guide track and the first end of the second guide track. At least one of the first, second, and third guide tracks and the arbor member is positionable to guide slot segment portions of corresponding first, second, and third stator windings into predetermined ones of the slots.

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Indianapolis, IN, United States of America

David Schuster