Xtek Limited

David Samuel Thompson

Alexander Krstic

A method and apparatus for manufacturing composite articles such as laminate ballistic protection and structural reinforcements. The method involves placing a composite assembly in a sealable membrane system, e.g. a vacuum bag and placing the vacuum bag in a pressure vessel to apply heat and pressure to the composite assembly, thereby manufacturing a composite article. The apparatus comprises: a pressure vessel; a source of processing liquid to apply isostatic pressure to the vacuum bag; processing liquid heating, cooling, pressurizing and circulating means; and a control system to control the heating, cooling and pressurizing means. The sealable membrane system may preferably comprise: a sealable membrane to separate the composite article from the processing liquid and maintain the composite article below atmospheric pressure; and a membrane to cushion the composite article and resist adhesion of the article to other membranes. The processing liquid is preferably silicone oil.

Process for the manufacture of multilayer articles

A multi-piece projectile for a small arms cartridge includes a metal cup that has a bore, a plastic sheath having a through hole and a high-density core. The cup is a cylindrical metal structure having a bore. The sheath is a cylindrical end and a conical end and a through hole. The core is a cylindrical structure having conical end and a blunt end. The projectile is assembled by placing the core in the through hole of the sheath and then pressing the sheath into the bore of the cup. The assembled projectile is attached to the cartridge by crimping the cup to the orifice in the end of the cartridge casing after it is filled with the propellant. When the projectile is fired all of the components remain coupled together but break apart upon impact with a target. Because the core has a higher mass than the other components the components separate very easily, the majority of the kinetic energy remains in the core. Once separated from the other components, the core is able to penetrate through various protective materials.

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Fyshwick, Australia

David Samuel Thompson