Rockwell Automation Technologies Incorporated

Rockwell Automation Asia Pacific Business Center Pte. Ltd.

David S Wehrle

Gregg M Sichner

Robert J Kretschmann

Joseph G Vazach

Nathan Joseph Molnar

Douglas Robert Bodmann

Douglas Alan Lostoski

Terence Scott Tenorio

John Patrick Caspers

Robert J Hager

Carl R Schumaker

Gerald Robert Creech

Adam M Wrobel

Srinivasan Melkote

Rajiv Chakraborty

Jerry L Penick

John D Crabtree

Gail R Ball

A modular I/O device includes a terminal base with a terminal block that includes a plurality of wiring connectors. An auxiliary wiring device includes a plurality of auxiliary wiring connectors and is selectively physically connectable to the terminal base in an operative position and selectively physically removable from the terminal base. The terminal block includes a receiver and the auxiliary wiring device includes a body including at least one mounting tab that projects outwardly from the body and that is located in the receiver. The receiver includes a projecting lip about which the auxiliary wiring device is pivotable relative to the receiver on a pivot axis. The terminal base includes at least one catch and the auxiliary wiring device further includes at least one latch arm that is adapted to engage the catch when the auxiliary wiring device is physically connected to said terminal base in its operative position.

Selectively installable and removable auxiliary wiring device for I/O module

Present embodiments include an automation control system that includes an input/output device module with a device bus therein. The input/output module also includes a first bus contact on a first side of the input/output device module and communicatively coupled with a first end of the device bus, and a second bus contact on a second side of the input/output device module and communicatively coupled with a second end of the device bus. The second side generally faces an opposite direction from the first side and the input/output device module is configured to be coupled with additional input/output device modules positioned on the first and second sides of the input/output device module via the first and second bus contacts. Further, the first and second bus contacts are positioned on non-lateral surfaces of the input/output device module, the first and second contacts include spring-loaded connectors, the first and second contacts include two-prong or three-prong forks, or the input/output device module is a terminal block.

Input/output module bus contact system and method

Present embodiments include an adaptable automation control component that includes a base capable of communicatively coupling with a system bus and with a functional module that includes communication and control circuitry. The adaptable automation control component also includes a device power bus including electrical contacts that are capable of communicatively coupling the adaptable automation control component with a separate automation control component, and an activation mechanism including circuitry capable of continuing the device power bus when the activation mechanism is engaged, and capable of discontinuing the device power bus when the activation mechanism is disengaged. The adaptable automation control component facilitates functionality of the adaptable automation control component as an input/output module or a power distribution module depending on whether the activation mechanism is engaged or disengaged.

Adaptable automation control module with integrated power bus distributor

Systems and methods are provided for aligning status indicators on a terminal block of an I/O device by locating the status indicators directly adjacent to or integrated directly within their respective terminals on the terminal block. The status indicators are illuminated by LEDs or other light emitters disposed within a housing of the I/O device. Light from the LEDs are directed to the status indicators by light pipes disposed within the housing of the I/O device. LED activation circuitry disposed within the housing determines a manner in which to activate the LEDs to illuminate the status indicators based on inputs and outputs between the I/O device and a controlled process. In certain embodiments, the status indicators are disposed on a raised section of the I/O device, which may be part of a removable LED indication assembly including the LEDs, light pipes, and LED activation circuitry.

Input/output circuits and devices having physically corresponding status indicators

Systems and methods provide re-configurable functionality within components of I/O devices without the need of disconnecting the components from each other. For example, in certain embodiments, when certain types of components are connected to each other, certain functionality sets within the components may be activated to provide combined functionality sets between the components. The combined functionality sets may, for example, be preferred functionality sets to be used when the particular types of components are connected to each other. Furthermore, in certain embodiments, functionality activation keys may be physically inserted into (or electronically communicated to) the components of the I/O device to activate certain functionality sets within the component into which the functionality activation key is inserted (or electronically communicated to), as well as within the other components of the I/O device to which the component is connected.

Input/output devices having reconfigurable functionality

Base modules are provided over a backplane network for high availability control of industrial processes or machines. The base modules may include, for example, an I/O base module, which may control the industrial processes or machines and which may releasably receive an I/O function card, an adapter base module, which may communicate with an industrial controller over a separate control network, and a bus expansion base module, which may provide coupling to another bank of base modules. The base modules may be arranged side-by-side via electrical and mechanical connections. Logic of the I/O base module may detect the presence or absence of the I/O function card to allow coupling or bypassing of the I/O function card with respect to the backplane network.

System and method for industrial control using a high availability backplane

Input/output devices having re-configurable functionality

An input/output (I/O) device for an automation control system includes a base portion configured to communicatively connect the I/O device with at least one other I/O device, an I/O module physically and communicatively connected to the base portion and comprising I/O communication circuitry, a terminal block physically and communicatively connected to the base portion, and an ejection device configured to eject the I/O module or the terminal block from the base portion by pushing the I/O module or the terminal block out of engagement with the base portion when activated.

Systems and methods for coupling input/output devices

Input/output circuits having status indicators aligned with respective terminals

A modular, high-availability network for an industrial control system employs a plurality of base modules having backplane and using network ring topology. Base modules may include I/O base modules for communicating with industrial processes or machines, an adapter base module for communicating with a programmable logic controller (PLC) and/or a bus expansion base module for providing additional I/O base modules. Base modules may be arranged side-by-side, having a backplane in a bank. Another embodiment may include having plurality of banks. The network ring topology used by the base modules is normally opened by a ring supervisor at the ring supervisor location. Upon failure of the network, the ring supervisor reconnects the ring to provide an alternative transmission path around the failure point.

Growing community of inventors

Chesterland, OH, United States of America

David S Wehrle